Induction heaters used in injection molding machines Supplier's Choice
USD $20 - $50 /Piece
Min.Order:5 Pieces
Yancheng DragonPower Electric Co., Ltd.
Induction heaters used in injection molding machines
Induction heaters used in injection molding machines Description:
Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, where eddy currents are generated within the metal and resistance leads to Joule heating of the metal. The induction coil itself does not get heated. The heat generating object is the heated object itself.
DragonPower induction heaters got ISO9001,Rohs, CE certifications and patent for innovation with its latest technology to get energy saving up to 30%-80%.
Model | Diameter (mm) | Voltage(V) | Power(W) | Key Technical Indexes |
LK-DCGY-01 | 170 | 220 | 2000 | 1.Voltage: 220V-380V |
LK –DCGY-02 | 230 | 220 | 2000 | 2.Power: 2-50KW |
LK –DCGY-03 | 240 | 220 | 5000 | 3.Width of induction coils: 80-2000mm |
LK –DCGY-04 | 260 | 380 | 5000 | 4.Current: 5A-75A |
LK –DCGY-05 | 300 | 380 | 5000 | 5.Diameter of induction coils:≥80mm |
LK –DCGY-06 | 350 | 380 | 50000 | 6.MTBF(mean-time between failures:≥10000 hours |
Note: Other models are available according to your specifications. Please refer to the Order Guide | 7.Work frequency: 10KHz-25KHz |
Features of Induction heaters used in injection molding machines:
1. Heating speed linked to the possibility of obtaining very high power density
2. Exact location of the heating effect thanks to the inductor design and an operating frequency perfectly adapted to the part to be heated
3. The possibility to heat at very high temperatures with an efficiency practically independent of the temperature
4. A process perfectly adapted to industrial medium-sized and mass production requirements
5. Easy automation of equipment,
6. Absence of thermal inertia (rapid start-up),
7. Repeatability of operations carried out,
8. Often extremely high heating efficiency,
9. Absence of pollution from the source of heating (cold source),
10.Good working conditions.
Induction heaters used in injection molding machines Applications:
1.Plastic Injection Molding Machines
2.Plastic Extruders
3. Oil Reclamation Equipment
4. Food and Candy Extruders
5. Drum Heating
6. Extrusion Dies
7. Holding Tanks
8. Blow Molding Machines
9. Food Service Warming
10. Hot Runner Molds
Application 1 - Blow Film Machine:
Application 2 - Blow Molding Machine:
Application 3 - Injection Molding Machine:
Application 4 - Cast Film Machine:
It’s mainly applied in injection, extrusion, blow filming ,blow moulding ,wire drawing ,granulating and recycling machines etc. The product application includes film, sheet, profile ,raw material etc. It can be used for heating the barrel, flange, die head, screw and other parts of the machine with the advantage of 30-80% energy-saving rate.
How does Induction heaters used in injection molding machines Work?
Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, where eddy currents are generated within the metal and resistance leads to Joule heating of the metal. The induction coil itself does not get heated. The heat generating object is the heated object itself.
Induction heaters used in injection molding machines VS. Traditional Heaters?
Advantage Comparison | ||
Technical data | Induction Heater VS. Traditional Heater | |
Heating Principles | Electromagnetic Induction | Resistance wire heating |
Heated Part | Induction coil itself is not heated but the barrel generates heat so the heat loss to environment is kept minimum. | heater itself, then heat transferred to the heated object and so much heat loss to environment |
Surface Temperature & Safety | Max.60℃ on heater surface, safe to touch by hands. | Above 200℃on surface and dangerous to touch |
Heating Rate | High Efficiency: shorten 1/3 to 2/3 warming-up time | Low Efficiency Long time pre-heating |
Energy Saving | Save 30-80% Power Consumption | No Saving |
Temperature Control | High precision | Low Precision |
Using life | 3-4 years | 2-3 years |
Working Environment | Cool down workshop temperature | Hot, especially for low latitude Area |
Cost | Cost-effective 30-80% energy-saving rate It takes 6-10 months to recover the cost. The higher the power capacity is, the higher energy-saving rate you get. | Low |
Induction heaters used in injection molding machines VS Others:
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Induction heaters used in injection molding machines Order Guide
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