Main Products: Car Carpet and car mat ,Non woven Carpet ,Tufted Carpet ,Axminster Carpet ,Artifcial Turf Grass
Rendering plant
USD $115,000 - $546,000 /Set
Min.Order:1 Set
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Qingdao Yiju Hengrun Industry And Trade Co., Ltd.
Business license
Business Type: Manufacturer
Qingdao Shandong ChinaMain Products: Car Carpet and car mat ,Non woven Carpet ,Tufted Carpet ,Axminster Carpet ,Artifcial Turf GrassProduct Details
Definitions
Rendering provides a means of efficient disposal of animal by-products and conservation of other resources. If rendering were not used to dispose of these by-products they would most likely be sent to a landfill or incinerated.
Raw Material:
The dead animals and slaughterhouses waste which rendering plants recycle includes:
<![if !supportLists]>1. <![endif]>Slaughterhouses waste such as heads and hooves from cattle, sheep, pigs and horses, blood, stomachs, intestines, spinal cords, tails, feathers, an bones.
<![if !supportLists]>2. <![endif]>Thousands of euthanized cats and dogs from veterinarians and animal shelters
<![if !supportLists]>3. <![endif]>Dead animals such as skunks, rats, and raccoons
<![if !supportLists]>4. <![endif]>Carcasses of pets, livestock, poultry waste
<![if !supportLists]>5. <![endif]>Supermarket rejects
<![if !supportLists]>6. <![endif]>
The Process
Animal by-products are collected from butcher shops, restaurants, supermarkets, farmers, abattoirs and other operations to be processed under high temperatures in order to remove water and to eliminate bacteria.
Modern rendering plants use automated continuous systems which breaks down the material to its base elements; protein, minerals, water and fat.
The resulting finished products are then either returned to the agricultural chain in the form of feed supplements or used in industrial and consumer products.
Rendered Products
The plant produces the following quality by-products:
Meat and Bone Meal (mixed species)
Feather Meal
Tallow (mixed species)
Poultry Tallow
Poultry meal
Feather meal is made from poultry by feathers and is used as a feed substitute for fishmeal in aquaculture feed. The feathers are hydrolysed under elevated heat and pressure and then processed.
Feather Meal is unique because of its naturally high protein content and the controlled hydrolisation process ensures optimised disgestibility of the protein.
Feathermeal Specification | ||
Protein | 80% Min |
|
Moisture | 10% Max |
|
Fat | 4% Max |
|
Pepsin Digestibility | 75% Min |
|
Meat & Bone Meal (mixed)
Meat and Bonemeal Specification | ||
Protein | 50% Min |
|
Moisture | 8% Max |
|
Fat | 14% Max |
|
Ash | 35% Max |
|
Fibre | 3% Max |
|
Wool and Hair | 1% Max |
|
Pepsin Digestibility | 85% Min |
|
Blood Meal
Blood meal is produced by steam - heated disc drying following steam coagulation and decanting
Blood meal Specification | ||
Protein | 85% Min |
|
Moisture | 10% Max |
|
Fat | 1.5% Max |
|
Ash | 6% Max | |
Equipment list for Red meat(pig,cattle, sheep ect.) rendering plant
Capacity: 1-10 MT per shift ( 2 shifts per day)
Work time: 3-5hours per shift
Working status: continuous and batch type
Work temperature: 135~140 degree
Work pressure: 0.4~0.6Mpa
Raw material handling section
One (1) crusher,
One (1) crusher discharge conveyor
One (1) batch cooker loading conveyor
Cooking and drying section :
One (1) batch cooker, loading volume : 10.000 L
One (1) shut off valve (pneumatic)
One (1) set of valves for vapors, steam, condensate and safety.
Defatting and meal handling section
One (1) cyclone, all stainless steel
One (1) reception bin
One (1) press feeding conveyor
One (1) screw press
One (1) balance tank with one (1) tallow pump
One (1) press discharge conveyor
One (1) greaves curing bin
One (1) hammer mill feeding conveyor
One (1) hammer mill, Sprout-Matador
One (1) hammer mill platform
One (1) discharge conveyor+ bagging system
Fat handling section
One (1) fat collection tank
One (1) decanter feeding pump
One (1) decanter, brand : Alfa-Laval, model : NX314
One (1) decanter platform
One (1) balance tank with one (1) tallow pump
Vapour handling section
One (1) cyclone, all stainless steel
One (1) S&T (Shell & Tube) condenser
One (1) condensate tank, SS
One (1) water cooling unit
One (1) set of piping, SS
Mixed poultry rendering plant
Capacity: 1-10MT per shift
Equipment List:
Equipped with :
-Steam and condensate accessories(double safety valves, shut off valves, sight glass and steam traps,…)
-Pneumatic shut off sliding valves (DN600) for loading gates
-Loading cells
-Electric operated discharge doors
-Three (3) cyclones, SS with piping
-Meal discharge bins(two conveyors on bottom)
-Conveyor to vibrating screen
-Vibrating screen
-Conveyors to discharge the meal on the floor
-Electric panel
-Shell and tube condensors with their piping, SS
-Water coolers with their piping, SS
-Air washer with fan with their piping, SS
-Steam boiler, Wanson with accessories and chimney, SS
Please feel free to ask us for more details....
_________________________________________________________________
Mr. Daniel Bao
email admin #wanxinequipment dot com
wechat viber, WhatApp 0086 15610282913
Skype robert.du10
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