Specifications

DIN 1.2083 quality hardened steel
52 HRC hardness.
Working conditions in high pressures.
Long life, low total cost.

• Tooth Mould

DIN 1.2083 quality hardened steel
52 HRC hardness.
Working conditions in high pressures.
Long life, low total cost.
Because mould efficiency, low teeth production cyle time.
Absoult integrity tooth body by sensitive mould seperating surface and Positioning of  tooth part in mould.

• Burr Thickness

Product burr thickness 0.08 mm.
Completion of production with polishing process without making milling process

• Low Cost

Forms produced by created digital library if required possibility to reproduced again at low costs.

• Damaged Form

Create a new master by correcting damaged forms.

• Mirroring

Elimination of symmetry errors by mirroring technology.
 

• Letter and Writings

Writing desired letter and articles on tooth.

• Colour Transitions

Providing desired form and color transitions.

• Laser Scanning

Rapid prototyping,
Measuring complex unquantified geometries in high quality and  efficiency measuring of complex geometries with high efficiency.
30.000 points per second scan on 25 mm line.
3 µm precision

• Dot - Mesh - Surface

Modelling of part at CAD norms.

• CAD-CAE

Using advanced CAD softwares;
New design of  teeth
Copying, sample teeth with 3 µm precision
Correction and redesign of asymmetry and faults at the sample teeth.
Controlling numeric models.
Reverse engineering applications.
Measurement analyses between damaged and designed forms.
Neck, dentine and transparent volume calculations.
Comparison analysis.

• CNC VERTICAL PROCESS

High speed vertical machining centre 40.000 rpm
3 µm sensitivity.
0.1 µm cutting tools handling capacity.
Application of cutting liquid with MICROJET technique.
Automatic reset probe.
Tribos tools holder technology.

• Laser Measurement

Cutter tools measuring diameter and length with 0,001 sensitivity.

• CAM-CAE

Using advanced CAM softwares;
By CAM programme determined tool path strategies needed for operation.
With the specified tool path strategies
MULTIPLICATION-DIPPING analysis made with cutter tool.
Cutter tools make cutting and dipping analysis according to model.
Determining processing times.
Simulation Analysis