3~500T/D Continuous and automatic crude palm oil refining equipment manufacturer
USD $30,000 - $1,509,000 /Set
Min.Order:1 Set
Henan Huatai Cereals And Oils Machinery Co., Ltd.
Technical and Performance Indexes in Palm Oil Pressing Workshop
(1)Crude palm oil standard:
FFA : | Less than 5 % |
Moisture : | Less than 0.1 % |
Dirt: | Less than 0.02 % |
(2)Kernel Standard :
Broken Kernel: | Less than 15 % |
Moisture: | Less than 7 % |
Dirt: | Less than 6 % |
Palm Fruit Pressing Process Description
The palm oil is contained in palm pulp, the pulp is high moisture content and rich lipase. Usually we adopt the method of press to produce it, and this technology is very mature. Before press , Fresh fruit bunch will be taken sterilizer and thresher pretreatment : After weighting the FFB , it is loaded the FFB conveyor by loading ramp, then the FFB will convey to the vertical sterilizer. FFB will be sterilized treatment in sterilizer, the FFB will be heated and sterilized treatment for several time to avoid the lipase be hydrolyzed , after sterilizer ,the FFB is distributed bunch conveyor by the mechanical bunch feeder and enter the thresher machine which separate the palm fruit and bunch , for the empty bunch ,it is conveyed empty bunch loading platform and transport it to outside the factory area at fixed period , the empty bunch could be used as fertilizer and repeat use ; The palm fruit which has passed sterilizer and thresher processing should be sent to digester and then go to special screw press to get the crude palm oil (CPO) form the pulp . But the pressed palm oil contain a lot of water and impurity which need to be clarified by sand trap tank and treated by the vibrating screen ,afterward the CPO will be sent to clarification station treatment section . For the wet fibre cake which be produced by screw press, after separating nut, it will be sent to boiler house to burnt.
The wet fiber cake contain wet fiber and wet nut, the fiber contain about 6-7% oil and fat and a few of water .Before we produce the nut, we should separate the nut and fiber . Firstly, the wet fiber and wet nut enter the cake breaker conveyor to be cracked, and mostly of the fiber should be separated by pneumatic fiber depericarper System. The nut, little fiber and big impurity will be further separated by the polishing drum. The separated nut should be sent to nut hopper through the pneumatic nut transport system, and then adopt the ripple mill to crack the nut, after cracking , most of the shell and kernel will be separated by cracked mixture separating system, and the rest of mixture of kernel & shell enter to the special clay bath separating system to separate them, after this processing , we could get pure kernel(The shell content in kernel <6%),which should be conveyed to the kernel silo to dry. After dried moisture as 7%, the kernel will be conveyed to kernel storage bin for storage; Usually the dry kernel’s capacity ratio is 4% . So it should be collected until enough quantity, and then be sent to the palm kernel oil mill; For the separated shell, it should be conveyed to shell temporary bin as the spare boiler fuel.
After screen and sand trap tank, the palm oil should be sent to crude oil tank and heat , then be pumped continuous clarification tank to separate the purified oil which be sent to pure oil tank and the sludge oil which be sent to sludge tank , whereafter the sludge oil should be pumped to the centrifuge to separate, the separated oil enter the continuous clarification tank again; The pure oil in the pure oil tank should be sent to the oil purifier , and then enter the vacuum dryer , at last the dried oil should be pumped collection tank.
Why Choose Us
1.Our factory is located in Huaxian County, the birth place of oil machinery in China, our factory covers an area of 100000m2, with 8 standard processing workshops, 202 sets of machining equipment, 580 staff, 12 intallation teams.
2.Our trademark "Hangpeng" win TOP 10 oil machine brand, because of excellent product quality and perfect after-sale service.
3.We have successfully obtained 27 national patents (including 8 invention patents), 6 international awards, 4 national awards and 2 provincial awards.
4.We have the most complete production certificates of oil machines, such as "Design license of pressure vessel","Manufacture license of pressure vessel","Design license of pressure pipeline","Installation,reconstruction and maintenance license of pressure pipeline", "Manufacture license of organic heat carrier furnace" and installation certification of mechanical and electrical equipment".
4. We are outstanding member enterprise of CCOA (Chinese Cereals and Oils Association), so we produce machines according to standard, and refined oil reaches the best edible oil standard.
5.We have strong R & D team, production team and installation team, offer perfect after-sale service, after delivering goods, we will dispatch technicians to instruct installation, commissioning and train your workers to operate machines by yourselves.
6.We are provincial enterprise abiding by contracts and keeping promises, we have produced oil machines for 65 years, with rich experience and own brand, so we are responsible for all of our projects, especially for oversea projects.
7.Overseas projects: we are establishing every perfect overseas sample project all over the world, such as Russia,Kazakhstan,Uzbekistan,Tajikistan, Bolivia, Peru, Indonesia, Bangladesh, Thailand, the Philippines, Myanmar, Egypt, Sudan, Nigeria, Rwanda, Tanzania, etc.