Cement rotary kiln design by China supplier
Cement rotary kiln design by China supplier
Cement rotary kiln design by China supplier
Cement rotary kiln design by China supplier
Cement rotary kiln design by China supplier
Cement rotary kiln design by China supplier

Cement rotary kiln design by China supplier

USD $1,000 - $9,999 /Set

Min.Order:1 Set

Supply Ability:
200 Set / Sets per Month
Port:
Shanghai Tianjin Qingdao
Payment Terms:
T/T L/C D/P D/A Credit Card PayPal

Quick Details View All >

Condition:
New
Production Capacity:
varies
Place of Origin:
Henan, China
Brand Name:
ZHONGDE
Model Number:
3.5*54
Voltage:
refer to specification

Luoyang Zhongde Heavy Industries Co., Ltd.

Business Type: Manufacturer,Trading Company
Luoyang Henan China
Main Products: Ball mill ,Rotary kiln ,Impact crusher ,Jaw Crusher ,Cone crusher ,Vibrating screen

Product Details

Specifications

1. 55years history
2.low heat consumption by 30%
3.environment protection

   

 

Product Description

 

 

 Facilities and equipments for cement manufacturing:

Cement rotary kiln design by China supplier

  

 

Cement Manufacture

1. Crushing & Proportioning:
Primary crushing involves limestone rock fed through large capacity crushers. This reduces the rock to a maximum size of approximately 150 mm. Secondary crushing further reduces this to 75mm or under. Residule material is stacked and reclaimed with a bridge reclaimer in a cross section so that the homogeneous limestone is fed further in the process. This averages the limestone quality.

2. Raw milling & Blending:
Crushed particles are ground to 90 microns or less in a closed circuit ball mill with high efficiency separator. The raw meal is transferred to continuous blending silos (CFC) for homogenization ,extracted by load cell hopper for feeding to the kiln pre heaters.

3. Pyro processing:
Raw material is heated to over 1,450 °C in a pre-heater tower,then through a pre-calciner and finally to the rotary kiln.

4. Burning :
As the material progresses through the kiln, certain elements are removed in the form of gases. The remaining elements unite to form a new substance (clinker) with new physical and chemical characteristics. Clinker is formed in small marble sized pieces.

 

5. Cooling:
Clinker is discharged from the kiln and the temperature is reduced in grate coolers. The hot air from the coolers is redirected back to the kiln, this saves fuel and increases burning efficiency.

6 . Milling, Storage & Packing:
Portland cement, the basic ingredient of concrete, is a combination of calcium, silicon, aluminum, iron and small amounts of other ingredients to which gypsum is added in the final grinding process to regulate the setting time of the concrete.

 
Cement rotary kiln design by China supplier
 
 

Rotary Kiln Cement Plant Project

Plants Offered40060090012001500 
Land area required (Sq. M)40,00080,000100,000125,000175,000 
Captive Power Requirements (KW)40006000850010,00012,500 
Project Lead time (months)15 - 1816 - 1816 - 1816-1622-26 
 
Raw Material Requirements (Tons Per Day)
Lime Stone6009001,3501,8002,250 
Clay6090135180225 
Coal (4500 kcal/kg)60120180240300 
Gypsum (approx. 5%)1530456075 
 
Manpower (for 3 shift)
Administrative & Managerial44468 
Technical & Laboratory66101214 
Skilled Workers1010121518 
Unskilled Workers2020243036 
 
Utilities
Power (KWH/T)

100 - 110

100 - 110

100 - 110

90 - 100

80 - 90

 
Fuel (kcal/kg)

850 - 900

850 - 950

800 - 850

750 - 800

750 - 800

 

 

 

 

   

Features 

  • Low pressure drop pre heaters. 
  • Raw mills equipped with High efficiency separator. 
  • Raw Meal blending in CFC silos.
  • Expertise in alternative fuels including biomass. 
  • Inlet & discharge fitted with special seals. 
  • Pre-calciner suitable for alternative fuels.

 

Benefits

  • Low Maintenance.
  • Easy Plant Operation.
  • Efficient power usage.
  • Fuel efficient .
  • Low Installed cost.
  • Proven Technology.

 

 

Environmental and pollution controls

Our emissions and environmental controls are to the highest European standards . We also have specialist expertise in the latest standards required by all the accession countries to the EU.

Highly efficient measures for dust and pollution control are incorporated at every material transfer point.

   

 

 

Our design and engineering team will provide innovation, high quality and cost effective solutions for all your project requirements.

 

 

 

 

 

 

 

 

 

 

Contact Supplier

Mr. Peter Li Sales Manager Chat Now
Telephone
86-379-67308060
Mobile
13523797033
Fax
86-379-67312018
Address
Luoxin Industrial Park Luoyang,Henan

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