Product Details

Specifications

extrusion mould
1.hard chrome
2.high quality alloy die steel
3.good surface treatment
4.stable function, high pr

extrusion mould

Name	Alibaba China PVC plastic profile panel extrusion mould parts
Size	Various sizes and shapes for 60 series, 70 series, et
Mould material	3Cr17, 3Cr17MoNiV, DIN1.2316 or as per your request
Mould cavity	One or multi-cavity
Mould composition	Die head, aluminum heating panels, calibrators and water tank
Feature	High polished surface, stable discharging, soft-hard, surface layer, cladding
Test	Mould will be tested to get the satisfy sample before delivery
Sample	Sample will be arranged by express for customer approval
Service	Provide complete set of formulation, technology and perfect after sale service
Lead time	30-35days
Package & deliver	Poly wood case for exporting, each mould will be cleaned before packing.
Quality assurance	ISO9001

Our extrusion mould advantages:

1.we are founded in 2001,.extend 13 years professional experennce gives us dominate position in extrusion moluld industry., quality and precision are the most import target of our company.our products enjoy an excellent reputation in plastic extrusion mould industry.

2.We owned a team of mature and experienced technicians,rich experiences skill workers from design, manufacture and debugging.

3.We can make all kinds of moulds according to customer requirement.The mould can be post-co extrusion, color co extrusion, embossing co extrusion, surface layer and so on.

4.Provide complete set of production process and technology transfer service

5. Flow channel systematic design is based on theoretical calculation, practical conclusion, adopting reasonable compressing ratio and stain technology according to different formula and technique

DIE

1) Die design is based on flow simulations on our computer, flow analysis and experience, that leads to excellent flow characteristics.

2) High precision positioning pin design guarantees accurate plate assembly

Calibrator

uses high efficient vacuum device and cooling system design to guarantee great quality of finished products and smooth profile surface

Water/vacuum tank

a) Newly designed water/vacuum tanks supply vacuum and cooling water

b) High quality materials and unique design ensures high efficient cooling and proper seal to maintain constant water and vacuum supply in the tank

c) Self adjusting templates guarantee final sizing of profile

d) Tank material available: Plexiglas or fiberglass

e) High-sealing vacuum water tank of PVC window mould adopts floating setting design, able to adjust automatically

Fine quality after-sale service:

We can provide a whole set of technical support including extruder election, formula process and extrusion mould.

1.supply mold using instrusion, mold spare parts for you

2.we have excellent test mold technicians to test the mould

3.All the moulds must be inspected and tested to reach 100% qualified

before delivery.

Application:

Manufacture process

Product test results

NO.	Test Items	Technical Requirements	Units	Measured Value	Single Conclusion
1	Extrusion speed	0.8-1.8	m/min	0.87	conform
2	Yield	>98	%	99	conform
3	Thickness deviation	<1.2	mm	0.24	conform
4	Water absorption	≤3.0	%	1.0	conform
5	Density	≥0.85	g/ cm³	1.38	conform
6	Tightness	No leakage	/	conform	conform

Common finished product flaws solution

Product defects	Possible reasons	Handling methods
Extrusion mould distortion	Too short cooling time, not enough cooling for finished products	delay the cooling time
	Too rapid speed for extrusion, forced pull to lead the distortion	Slow down the speed of extrusion die
	Finished product structure with defects	Modify the dies
	Too high temperature for die, poor cooling for finished products	reduce the mould temperature
Knit line	Insufficient injection pressure, too slow injection speed, too small gate and flowing pipe	Increase the injection pressure and injection speed, modify the gate and flowing pipe.
	Too low forming temperature and mould temperature	Increase temperature, increase back pressure or accelerate the rotating speed of screw
	Insufficient exhaust in interflow zone and no run-off pit	Fix exhausting holes in interflow zone and increase the number of run-off pits.
	Use too much release agent	Reduce to use release agent
Poor luster of finished products	Too slow injection speed, insufficient pressure and low mould temperature	Increase the injection speed, injection pressure and mould temperature
	Hydrosphere or grease pollution in the mould cavity	Clean it up
	Poor grinding of mould surface or too small gate and flowing pipe	Modify mould
	Insufficient injection quantity or water contained in the raw material	Increase the injection pressure and injection speed, delay the jetti
Cracks of extrusion mould of finished products	Too low temperature of material or mould	Increase the temperature
	Insufficient stripping lean or improper extrusion way	Modify the mould
	Too small gate	Modify the mould
	Insufficient stripping angle	Modify the mould
Coarse surface of extruded finished products	Too low forming temperature	Increase the temperature, accelerate the rotating speed of screw
Coarse surface of extruded finished products	Too low mould temperature	Increase the mould temperature
Surface blocks of extruded finished products	Not clean material pipes, contain wastes	Clean up material pipe
Surface blocks of extruded finished products	The additive articles such as color master batch are not done according to the requirements	look for the corresponding color master batch
Insufficient extrusion quantity	Insufficient temperature for material pipe	Increase the temperature
Insufficient extrusion quantity	Wastes in the gate or too low speed rate of screw	Clean up the gate or accelerate the rotating spped of screw
Extrusion mould expansion of extruded products	Too low temperature of mould head or too fast rotating speed of screw	Increase the mould head temperature and reduce the rotating speed of screw

	Too fast limited material	Adjust the limited material device
Produce much gas when extruding	Too high melting temperature	Reduce the melting temperature
Produce much gas when extruding	Wastes in the material pipe	Clean up the material pipe
Pits of extruded products	Water contained in the raw material	Dry the material
Pits of extruded products	Too high meting temperature, too fast rotating speed of screw	Reduce the meting temperature, and the rotating speed of screw

Our exported mould:

Mould package:

About our company:

Add: Machinery Industrial Park, Huangjinshan New Area ,Huangshi,Hubei,China mainland

Wuhan tianhe airport:90 Minutes by car

If you are interested in our moulds, please feel free to contact with us and show us your sample picture or drawings.We will do our best to provide you with competitive price and professionl service!