Multi-layer Vacuum Continuous Foaming Production line
Negotiable /Unit
Min.Order:1 Unit
Dongguan Qianghui Foaming Machinery Technology Co., Ltd.
[Characteristics of equipment]
The company has developed green foam with high technology and free of air pollution which adopts the latest international high-tech and green technology, this foam can save 30% of raw materials. The foam will complete a series of chemical reactions in the vacuum box to prevent this sponge from self-combustion by contact with air, it has special meaning to improve and optimize China's ecological environment! We hope that it can be used in the whole polyurethane foam industry in 10 years.
QHF-2010 vacuum machine configuration
1.The machine is equipped with imported Siemens converter, computer programming PLC control, the machine can automatically measure flow and change formula as well as remote maintenance through Internet.
2.The equipment can produce various and high-quality foam with 4-100 density, the quantity of TDI can be reduced 30%, and it dose not need to add methylene chloride which can reduce 10-30% of the cost of raw materials.
3.QHF-2010 vacuum machine can produce 180 meters foam in one time, the total length of the machine is 114 meters, the design of the equipment is compact and new with unique appearance, it uses international steel to weld, superior in quality and energy-saving.
(1)The whole machine parts specifications:
1.Foaming controlling Platform(standard) L3m×W2.52m×H0.7m
2.Oven declining board (standard) L9m×W0.98m~2.30m
3.Oven side links(standard) L18m×W2.3m×H1.2m
4.Oven machine frame(standard) L18m ×W4m×H3m
5.Oven inner conveyer line (standard) L18m×W2.3m×H0.83m
6.Foam block cutter machine (standard) W2.3m×H1.30m(saw/knife with cross type )
(2)Main technique specification
1.Total length33m×Total width 4m×H3m (From the mixing head to the cutting machine)
2.Foaming material Group 13 groups, man-machine interface, automatically computer control
3.Foaming width 980mm~2250mm
4.Foaming height Max 1200mm
5.Foaming density 8Kg/m³~100Kg/m³
6.Foaming speed 2000r/min~7000r/min
7.Max total output 300KG/min
8.Material spraying way
The way of down sprayer head (upper, down, front, back can be adjusted)
The way of trough
9.Controlling way of foaming
PLC controlling, can continuously foaming two different formulations in one time
All inverter controlling foaming and work in phase with the producing line
Oven declining board height and width can be adjusted by electric
Over side links width can be adjusted by electric
Remark:The above only for reference. All the data is subjected to sold production.
Vacuum box
Dongguan Qianghui Machinery Co., Ltd is specialized in research and development and manufacture foam machines. Take the advance technology of some profession and improvement. Absorb the new originality strictly control the product quality full service tracking insist on manufacturing the high quality products.
How is the packing of the machine?
The entire machine will be nude packing. Some of the parts will be pack in wooden case. Others will be simple pack with paper or foam sheet with plastic film.
How many container will be needed for the whole set of machine?
Total three containers is enough 2*40HQ+1*20GP. In order to save the place and the cost of delivery we will also put some parts that inside the raw material tank.
We will try the best way to pack all the machine well and also save the freight cost.
We will help to design the layout of the machine that put in your factory.
We will send 2-4 experience engineers to install and testing the machines.
We will teach your engineer how to operate the machine and how to maintain the machines.
We will give you the machine operation manual and the best formulation for target products that you are going to make.
Q: How many days for the install and testing of the machine?
A: After all the machine in your factory we will send 1-2 engineer help to install the machine you must send someone to help about 30 days installation will finished. After that one electrician and one foaming engineer will come to connecting the cable and run the machine in 15days. Total 45days the machine can be running.
Q: For the cost of the engineer how much I need to pay?
A: You need to pay USD50 one day for one engineer and also need to pay for the visa fee turn-round ticket fee and food hotel.
Q:What kind of raw material tools we need to prepare for the testing?
A: We will send you a list for the tools that you need to prepare for testing and also can help to buy if you required.
Q: After the machine testing if we need some engineer to stay in our factory can you help to find?
A: Sure we can help to hire one experience engineer to work in your factory but you need to discuss the salary and all details with him.
Q:During the foaming if we have some problems abt the foam and the machine how can we do?
A: You can just call our after sale manager explain for the situation or send some picture we will help to handle within 24hours.
Just feel free to contact us for more informations.