Specifications

High smelting efficiency, excellent power-saving performance, homogeneous metal components, little smelting loss, easily control

φ

Rated Capacity (t)	Rated Power (KW)	Rated Frequency (HZ)	Transformer Configuration		Rectifier Pulse	Inductor Voltage (V)	Melting Rate (1600°C) (t/h)	Power Consumption (KWh/t)
			Capacity(KVA)	Secondary Voltage (V)
20	11000	250	2×6300	2×6 φ 1000V	24	3200	15	560
15	9000	250	2×5000	2×6φ 1000V	24	3200	12	565
10	6300	500	7000	6φ 1000V	12	3200	9	600
5	3500	500	4000	3 φ1000V	6	3200	4.5	630
3	2200	500	2500	3 φ850V	6	2600	2.8	650
2	1500	700	1×1000	3 φ750V	3	2600	2.3	650
1.5	750	700	1×630	3 φ660V	3	2400	1.7	650
1	500	1000	1×630	3 φ380V	3	1600	1.1	680
0.75	400	1000	1×400	3 φ380V	3	1600	0.8	680
0.5	350	1000	1×315	3 φ380V	3	1600	0.6	680
0.35	300	1000	1×250	3 φ380V	3	750	0.4	700
0.25	250	1000	1×200	3 φ380V	3	750	0.28	700
0.15	200	1000	1×100	3 φ380V	3	750	0.18	700

1 Induction Coil should be fired of Anaerobic Rectangle thick-walled Red Copper, thickness of Tube Wall should be uniform, and Hydroelectric Connectors should be durable and easily disassemble.

there are water-cooled coils at the upper part and lower part of Induction coil to make the lining material being heated uniform and even axially as well as to extend service age for the furnace liner.

To strengthen the insulation effect of induction coil, the surface of induction coil should be painted with high-strength insulation resin, and at inside, outside and interims of the induction coil should be applied with Refractory Daub(refractoriness 1800°C). The Refractory Daub is with excellent insulation and heat shielding performance, which will protect the induction coil from being damage if the furnace liner is broken.

2 With plenty of experience accumulated from designing adjusting, certain quantity of experimental data about Height-Diameter Ratio (H/D Ratio) is built up. We applied different H/D Ratio for inductors with different capacity; this Computer Optimal Designed H/D Ratio greatly improved the efficiency of inductor.

 

3 Red Copper are applied for the Inductor material

A Content of Copper 99.95% B Tensile Strength 220kg/cm

C Stretching Rate 45% C Hardness HB35