Two waves High accuracy hollow guide rail production line highway guardrail steel production board roll forming machine Quality Choice
USD $76,400 - $102,600 /Set
Min.Order:1 Set
Cangzhou Zhongtuo International Trade Co., Ltd.
High accuracy hollow guide rail production line
Machine Description | Quantity | Delivery time | Container Type | Price/ USD (FOB TIANJIN) |
High accuracy hollow guide rail production line | 1 SET | 45 working days after receiving deposit | One 40FT | 76,400.00---102,600.00 |
High accuracy hollow guide rail production line Process Flow:
Uncoiling→Feeding material into machine→Punching → Roll forming→Measuring length→ Auto cutting→Products receiving
Product name | High accuracy hollow guide rail production line | |||
NO. | Items | Parameters | Remark | |
1 | Suitable Material | Type | GI/PPGI/AL |
|
|
| coil width | 488mm |
|
2 | Product Specifications | Length | Any length |
|
|
| Length Tolerance | ±2mm/6m |
|
3 | Working Speed | 25 m/min | Standard machine | |
4 | Control System | Mitsubishi/Siemens PLC& transducer | Custom | |
5 | Total Power | 30KW |
| |
6 | Total Weight | About 15T | Up to final design |
Components of High accuracy hollow guide rail production line
No. | Name | Unit | Qty |
1 | Manual decoiler | set | 1 |
2 | Main forming machine | set | 1 |
3 | PLC control system | set | 1 |
4 | Hydraulic pump station | set | 1 |
5 | Post cut | set | 1 |
6 | Electric motor | set | 1 |
7 | Output table | set | 1 |
Un-coiler System
Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Loading capacity | Uncoiling width | type | hydralic power | Inner diameter |
5T | 500mm | automatic | 3kw | 500-550mm |
Coil feeding part of High accuracy hollow guide rail production line
Usage: Put the raw material leveling by 9 rollers four up and five down. GCR15 45#steel raw materials with quenched treated ,diameters is 95mm.(steel plate) through the beach to manufacture and process,it can guarantee that the prod
ucts are neat, parallel and everything is uniformity.Please refer to the equipment regulation to know the function of lo
cate angle iron.
Punching device
Hydralic punching .Raw materail cr12 treated with quenched .
Feeding rack
Lenth | power |
6m | 3kw |
Forming device
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain
transmission,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when
it is working
Feature : Ensure stability , precision and lifetime
No. | Main parameter of High accuracy hollow guide rail production line | |
1 | Length of the main part | 18500*1200*1500mm |
2 | Weight of main part | About 15 t |
3 | Voltage | 380V/50HZ3Phase (as customer’s request) |
4 | Roller fixer | Guide column |
5 | Frame | Middle plate welded Memorial arch frame type |
6 | Frame thickness | 25mm |
7 | Drive mode | case of different speed |
8 | Material of rollers | 45# steel with tempering |
9 | Material of shafts | 45# steel with tempering |
10 | Diameter of shafts | φ95mm |
11 | Number of rollers | 16rollers |
14 | Main power | 30kw (Cycloidal planetary gear speed reducer) |
Drive mode : case of different speed
Cutting device
Advanced hydraulic drive, automatic punching and cutting after forming, no distorting or wasting, high level safety
factor.
Function:Automatic cutting controlled by plc
Blade Material | Cutting system |
Cr12 steel with quenched treated 60-62°C | Full automatic |
Production receiving table
It adopts welded steel and supported roller to transmit the products.
Controlling device
Screen | PLC | Coder |
Text screen displayer |
Taida DVP14ES from Taiwan |
Omron |
Hydraulic
Orgin | Power |
Advanced hydraulic system from Taiwan | 3kw |
Spare parts ( for free)
1. Easy damaged parts: conk 2 pcs, fuse-link 4 pcs;
2. Rubber mat 1 pcs;
3. Bolt spanner 1 pcs
1. Installation and training:
a.If buyers visit our factory and check the machine, we will teach you how to install and use the machine, and also tr
ain your workers/technician face to face.
b.Without visiting, we will send you user manual and video to teach you to install and operate.
C.If buyer needs our technician to go to your local factory, please arrange board and lodging and other necessary th
ings.
2. After Service
a.One year guarantee for whole machine.
b.24 hours technical support by email or calling
c.If there is any problem found of the machine, we will repair it for free in one year.
Cangzhou ZHONGTUO International Trade Co., Ltd is a professional manufacturer and exporterwhich has its own
factory and also cooperate with several production factories and associated nterprises, concerning with the design,
development and production of cold roll forming machines,material of building. It is located in northwest of CangZh
ou, as a long history of cold roll formingmachine production base. All products comply with international quality stan
dards and are greatly appreciated in variety of different markets throughout the world, such as Asia, Africa, Europe,
South America, and Australia and so on.
1. Do you have after sales support?
Yes, we are happy to give advice and we also have skilled technicians available across the world.We need your ma
chines running in order to keep your business running.
2. How to visit your company?
a.Fly to Beijing airport: By high speed train From Beijing Nan to Cangzhou Xi (1 hour), then we can pick up you.
b.Fly to Shanghai Airport: By high speed train From Shanghai Hongqiao to Cangzhou Xi(4.5 hours), then we can pi
ck up you.
3. What can you do if the machine broken?
Our machine's warranty period is 12months,if the broken parts can't repair,we can send the new parts replace the b
roken parts freell,but you need pay the express cost yourself.if after warranty period,we can through negotiationfor t
o solve the problems,and we supply the technical support for the whole life of the equipment.
4. Can you be responsible for transport?
Yes,please tell me the destination port or address.we have rich experience in transport.
5. You are trade company or factory?
We are trade company but we also have own factories. Building trade company is just for exporting various types o
f cold roll forming machines.
6. Why your price is higher than others?
As we persist on that each factory should put quality at the first place. We spend time and money on developing ho
w to make machines much more automatic, accurate and high quality. We can make sure that our machine could us
e more than 20 years without any problem. We can provide 2 years free qualityassurance.
7. How long the machine could be made?
Normally speaking, welded pipe making machine could be made without 45 working days. If you need machines in
a hurry, we can make it for you less than a month.