Product Details

Two waves high way guard rail roll forming machine (post cutting )

Product Description

Two waves high way guard rail roll forming machine (post cutting )

Brief introduction:

This roll forming machine is mainly for making two waves guardrail. Here we take post cutting method. This machine could process material thickness from 3-4mm.

One drawing profile for your reference:

Working process for your reference:

Main element of the roll forming machine:

Hydraulic decoiler
Usage	Usage:Support coil and make the decoiling work automatically.
Type	Single head decoiler:
Inner diameter	500-550mm
Coil width	500mm
Max loading	8000kg
Adjust method	Inner manual expansion
Hydraulic power	3kw
motor power	5.5kw

Leveling system
Usage	As the material thickness up to 3 or 4mm, we make sure the input coil straight and neat then the roll forming process could be made accuracy.
Type	Whole material processed by quenching
Roller	9 rows for leveling, 4 upper rollers and 5 down rollers
Roller diameter	95mm made by 45# steel quenching, GCR15 raw materials, after quenching
Side roller	Into a set of side wheel

Punching system
Usage	Punching holes according to customer needs
Type	Hydraulic punching, GCR15 raw materials, after quenching
Frame	Constitution can be welded, and the required bolt is composed.

Roll forming system
Advantage	To make sure high working efficiency and higher speed and accuracy.
Main size	18.51.21.5m
Weight	15 Ton
voltage	customize
Roller fixed method	memorial archway
Main frame	400#H beams
driving mode	case of differential
Roller material	45# steel after processing by straightening and quenching.
Roller diameter	100mm
Gear material	GCR15, after quenching treatment, and the wheels of the gap after chrome
Bolt	High strength testing
Roller station	16 stations
Motor power	30kw

Shearing system
Advantage	Ensure stability, precision and cutting speed
Function	Automatic shear controlled by PLC, Hydraulic drive, automatic positioning, accurate shear.
Blade material	Cr12 after quenching
Error	±2mm
Working principle	Take PLC and encoder measurement. This type is higher than the photoelectric measurement.
Component	It includes a set of tools, a hydraulic cabinet and a cutter.

Hydraulic system
Usage	It is controlled by the gear oil pump. After filling the hydraulic oil into the hydraulic oil tank, the hydraulic pump drives the shear to wok and the punching operation.
Power	18.5kw
Oil type	46#
Component	The system consists of a set of hydraulic tanks, one or two sets of hydraulic pumps, four hydraulic pipes, two sets of solenoid valves

PLC control system
Type	5.7 inch Panasonic touch screen, Japanese Panasonic brand, to ensure high speed and stability, accuracy and service life.
Converter	Panasonic PLC, Panasonic inverter
Counter	Automatically counting by the number given by counter
Elements	Equipped with removable switch, fuse radiator, transformer and operation convenience and safety leakage protection device.

Runout table:

Size: 3*0.9*0.6m welded by beam

Our Services

Payment terms	Terms of payment: 30% T/T down-payment, the balance 70% will be paid by T/T before shipment.
Delivery time	45daysafter receiving the down payment;
Warranty	1 year from the date of installation.
After sales services:	2. The Buyer charges the round-trip ticket for Engineer. The buyer is also responsible to bear expenses generated like meals, accommodation for engineers. 3. During guarantee period, we will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by incorrect operations, we will provide the buyer spare parts at cost price. 4. We will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.
Note: All the pictures are only for refer. All the equipment will be Designed according to customer’s requirements.Welcome to visit our company for further discussions.