Automatic jet dispensing system online AU99
Au99 is a fully automatic online jet dispensing system developed for such application fields as electronic, medical, optical and so on.
Au99 dispensing system is obviously cost-effective, reliable, durable and streamlined in design. It is applicable to multi specifications of circuit board and substrates. XYZ three axes are of precise ball screw and are equipped with servo motor (including closed-loop encoder) and user-friendly software so as to ensure that the system is stable and reliable. The system is designed for dispensing application of chip package, circuit board assembly, medical supplies and other products. The track width adjustment can adapt to 340mm * 530mm products. AXXON has established a wide supporting and service network in the whole country, providing complete process solutions for customers in terms of development, manufacturing and product innovation.
Technical Parameters of Au99 Automatic Online Jet Dispensing System
Model | Au99 |
Type | On-line |
Outline dimension | 850 * 1300 * 1550 mm (W * D * H) |
Dispensing area | 340*600 mm (W * D ) |
Orbital altitude | 940 ~ 965 mm |
Track load-bearing capacity (including fixtures) | 2 kg |
Maximum substrate thickness | 6 mm |
Positioning accuracy | 50 μm@ 3σ (X, Y, Z) |
Repeatability precision | 25 μm@3σ(X, Y, Z) |
Maximum speed | 1000 mm/s (X, Y) |
Maximum acceleration | 1 g (X, Y) |
Jet valve | JET7000 (the second generation axis jet valve) |
The smallest jet dot diameter | 0.2 mm |
Altimetry system | Non-contact laser sensor |
Load-bearing system | Accuracy: 0.1 mg |
Digital vision system | 640 * 48 0 pixel (300000) |
Typical application | Underfill, encapsulation, surface mounting, precision coating, etc. |
Computer and software | UFD software developed under the Windows system can realize filling of dots, lines, arcs, circles and surroundings and so on; IPC Industrial PC. |
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Factory requirements | Voltage: 220 V, 60 Hz |
| Minimum air pressure: 0.6 ~ 0.8 MPa |
Product Features
Overview of characteristics and advantages of Axxon Au99
High cost-effective in high performance;
Non-contact jet valve JET7000 can achieve smaller dispensing diameter, thereby widening application fields;
Non-contact jet valve JET7000 improves dispensing consistency, reduces material waste and improves productivity and yield;
Mature and stable high-speed motion platform;
UFD control software is easy to operate and program;
Automatic upper and lower triggers can be simply integrated.
Productivity improvement
Non-contact jet can eliminate Z-axis moving time;
Non-contact jet speed: 200 dots/s;
Integrated temperature control technology reduces manual
intervention;
Automatic dispensing compensation reduces manual adjustment time;
Double-track configuration reduces the waiting time;
Automatic visual location identification and compensation;
Non-contact laser height detection reduces the height detection time.
Core parts - jet valve JET7000
Non-contact jet
High speed
Without Z-axis movement, the injection speed is 200 dots/s, which is as high as 3 to 7 times that of traditional dispensing.
High precision
The minimum amount of dispensing is 5nl, and the minimum glue dot diameter is 0.2mm, with the consistency that the traditional dispensing can not catch up with.
High flexibility
Non-contact type avoids needle from hitting the workpieces; and the extremely small dispensing amount applies to compact space.
low maintenance rate and long service life
The structural design is advanced and routine cleaning and maintenance is easy. The most advanced nano wear-resistant accessories have service life of as long as more than 20 times that of ordinary materials.
with independent intellectual property right;
Flow passage and nozzle thermostat system can ensure the consistency of the glue temperature.
Independent adjustment of retightening force and stroke.
Flexibility
Dispensing area is 340 mm * 600 mm.
It can handle substrates or backings in a variety of sizes in order to adapt to requirements of a variety of customers.
Heating module option is flexible;
with double-track independent control, and the software is easy to operate;
It can quickly transform product line.
Other Enhancements
Standard configuration
Vacuum cleaning device and automatic XYZ calibration device;
Non-contact jet valve JET7000
55cc and 200cc feeding device;
Tricoloured light (with alarm function);
Laser altimetry;
Flow passage and nozzle heater;
Pressure pump and gas tank.
Optional configuration
Low level sensor;
Weighing system;
Digital vision system;
Automatic loading and unloading device;
Preheating and dispensing heater;
Single-track or double-track.