Specifications

Automatic Linear Vial Washing Machine, GMP Vial Washing Machine, Ampoule Vial Bottle Washing Machine, Linear Vial Washer India

Automatic Linear Vial Washing Machine is suitable to wash injectable glass vials. Machines provide four water washes and three air washes for perfect internal and external washing of vials. There are two models available one is ALVW-80 which gives output speed of 40 to 80 Vials/Min. & the other one is model ALVW-150 which gives output speed of 90 to 150 Vials/Min. These compact & economical machine models are preferred choice of injectable plants.

 

 

Salient Features:

 

ü      A complete cGMP model.

ü      All contact parts made from S.S. 316L.

ü      Entire frame covers & non contact parts made out from SS 304.

ü      Easy cleanable & Inter changing facility.

ü      Machine provides 4 water washers & 3 air washers.

ü      Complete Flexibility with user for washing cycle.

ü      Feeding online vial transferring chain through turn table.

ü      “No Vial - No Washing” system.

ü      “No washing - No water supply” system.

ü      Nozzles enter into the container during washing cycle to meet cGMP requirement.

ü      Low water consumption.

ü      Quick change over with minimum use of tools.

ü      Microprocessor based variable AC frequency drive for speed control.

ü      Vial counter for counting the final production output..

Process Operation   Containers feed from the de-cartooning station are received on an Infeed turn table through visual inspection unit. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in trays or directly feed to sterilizing tunnel. Washing Cycle   1st wash Recycled Water   2nd wash Compressed Air   3rd wash DM water   4th wash DM water   5th wash Compressed Air   6th wash Distilled Water (WFI)   7th wash Compressed Air   8th wash (Optional) Silicon (Optional)

Technical Specification

Model: ALVW-80 ALVW-150 Production Rate: 40 to 80 Vials/Minute 80 to 150 Vials/Minute Input Specification:(Container diameter) 15mm to 35mm 15mm to 35mm Power Specification: - - Main Machine: 0.75 H.P. 0.75 H.P. Pumping Station: 2.25 H.P. 2.25 H.P. Loading Platform: 0.25 H.P. 0.25 H.P. Electrical Characteristics 440 Volts, 3 Phase, 4 Wire System, 50 Hertz 440 Volts, 3 Phase, 4 Wire System, 50 Hertz Optional Accessories: - -   Vial Loading Platform Vial Loading Platform   Vial Inspection Station Vial Inspection Station   Pumping Station Pumping Station   Programmable Logic Control with GUI Programmable Logic Control with GUI Utility: - - Fresh Water 5 Liters/Minute 10 Liters/Minute DM Water 10 Liters/Minute 20 Liters/Minute WFI 5 Liters/Minute 5 Liters/Minute Air 30 CFM@5 bar 30 CFM@5 bar Overall Dimension: 2300mm (L) X 850mm (W) X 915mm (H) 2300mm (L) X 1000mm (W) X 915mm (H)