Fully-automatic Dip Soldering Machine (Apply to Electronic /Charger/ UPS PCB)
USD $22000.00 - $26000.00 /Set
Min.Order:1 Set
Shenzhen Lituo Chuang Neng Electronic Equipment Co., Ltd.
DS series automatic DIP welding machine is the most leading energy-saving dip soldering technology leadership models, through the upgrading of the heating core technology and transmission technology, with efficient infrared preheating system and the step tracking application of spray system,Effective solution to the domestic soldering and automatic dip welder can not meet the large capacity lead-free soldering and low cost high efficiency welding, optimized for small quantities or many varieties of production capacity, minimal covering area and high speed capacity and ultra low loss welding is your enterprise's dip welding automatic production line device of the first choice.
Technical advantages:
1: Intelligent PLC control system: positioning in the domestic high-end leaching brand welding machine, used PLC intelligent control , standard spray tracking function, new infrared preheating technology;
2: Industrial touch screen control system: through the 7 inch industrial touch screen on the machine's actual high intelligent control and precision parameter setting and state output;
3: Advanced technology of heating body: 600 ℃ of high temperature ductile cast iron heating body, through the optimization of the core medium conduction technology, compared with ordinary tube type and ceramic heating type energy saving 40%;
4: Reliable temperature control system: through the intelligent temperature control system, on the furnace temperature, over temperature protection, temperature and anti dry burning temperature protection function to achieve precise control and protection;
5: The core of dip angle mechanism: DS series through the second generation of automatic DIP welder soldering mechanism of upgrading, high and stable speed step into the dip type mechanism, achieve high precise dipping depth and angle and dip time speed key dip soldering parameters control.
6: Free maintenance tin furnace design: Furnace heating body connecting line were used imported nickel high temperature wire connection, the anti oxidation treatment, truly need not maintenance
7:High reliability of the transmission system: Adopting the screw rod to adjust the width + chain adjustment structure,Regulating and stabilizing accuracy and convenience.Synchronized into the board connection, the use of special guide rail design, to prevent the rail deformation; LT patented titanium alloy L transport of titanium claws, high strength is not easy to deformation.
8:Spray system: spray system using step control: The spraying speed is adjusted automatically with the PCB width and the transportation speed,Imported high precision nozzles to ensure the uniformity of the spray. Drawer type design, maintenance is more convenient.
9:Energy-saving tin stove design: Design of 100KG ultra small lead free furnace,The heating plate heating furnace technology, anti deformation design, long service life, high thermal stability, 8 hours less than 0.2KG oxide
10: Automatic cleaning slag system: Optimized slag cleaning system,the number of clearance times can be set freely and large capacity recovery box,through the program to achieve a variety of cleaning mode, to give you the time to save the work of cleaning slag, to maximize the production capacity.
Intelligent PLC control system
Through the PLC intelligent control, every program can be optimized to most advanced dip soldering process,
multistage temperature protection and motor over travel protection, improve equipment long-term stability.
Stepping tracking spray system
Spray system using the latest tracking step spray system, with the design of the structure can be taken out,
spray more precision, more convenient to maintain. GS version of standard selective spray system.
All models standard with 7 Inch Touch screen man-machine interface control
All models through the industrial touch human-machine interface, easy to set dip depth and dip angle and dip time,
can satisfy the higher difficulty of dense feet and short legs welding requirements
DS models using precision stepper motor and precision screw technology
TS models advanced stepper drive technology + precision screw drive to achieve
0.1MM level of tin depth controland 0-8 degree of tin off angle control.
New infrared preheating technology, saving 20% preheat
Three sections of rail transport, save transmission time to improve production efficiency
Applicable product areas
According to the main straight plug and mixed welding products,Such as: power products, household electrical appliances control board, security products, electronic toys, switches, connectors, connectors, connectors, LED products, chargers and high power supply module welding and other products of small and medium batch welding.can also be aimed at the PCB pin on the solder test and temperature test.
The main products: (Introduction)- Believe in your innovation ability and the wise choice
Home appliance control PCB Switching power supply PCB Industrial control PCB Power amplifier and mixer PCB
Electronic ballast PCB Charger and adapter PCB Security and anti-theft device PCB Electronic controller of vehicle PCB
Computer peripheral products LED lamp and signal lamp High power power supply board UPS and welding machine
Device parameters:
Machine model | DS300TS DS300GS (servo + selective spray) |
Whole machine parameter | |
Machine size | L2500 x W1300 x H1650 |
Total machine power | 12kw |
Machine operating power | 2--4kw |
Power Supply | One-phase 220V 50HZ |
Net weight | 780KG |
Air source requirement | 3-5BAR |
Air volume requirements | 500--800CMB/H |
PCB requirements | |
Maximum PCB size | 350 X 300MM |
Minimum PCB size | 80x100mm(The small size of the PCB through the welding fixture) |
PCB edge | 3mm |
The most high element on PCB | <80MM (Can be customized <120MM) |
The highest components under PCB | <5MM |
Control and transportation | |
Control system | Industrial control machine + touch screen +PLC control |
Transport width | 80-300MM |
Transport mode | Spray and preheat section rail transport, titanium claw transport type |
PCB transport direction | Transport from left to right |
Transport guide | The aluminum rail |
Transport height | 900+/-30mm |
Spray platform |
|
Motor axis | X, Y(GS standard)TS Yshaft repeated |
Motion control | Closed loop servo control (GS) TS open loop control |
positioning accuracy | + / - 0.2 mm |
Rack type | Steel welding |
Rosin management |
|
Spray nozzle | Atomizing sprayer |
Spray durability | stainless steel |
Flux capacity | 2L |
Flux container | Nothing |
Preheating part |
|
Preheat mode | Under infrared preheating, hot air preheating (optional) |
Pre heating power | 3kw |
temperature range | 25--180℃ |
Dip soldering platform |
|
Motor axis | Z axis two axis |
Motion control | Z axis closed loop servo control GS stepper control TS, Y manual fine-tuning |
positioning accuracy | + / - 0.1 mm |
Rack type | Steel welding |
Solder part | |
Tin bath capacity | 100-140 kgs |
Tin temperature control | PLC+PID+SSR |
Melting time | 60 Minutes |
The highest temperature of tin | 350 C |
Tin bath power | 7.2kw |
Tin material | 316L |
Standard head | Standard 1 set |
The company has set up the equipment exhibition hall in Shenzhen,
welcome the foreign friends to come to visit.