wire rod to bar production line of straightening and cutting machine
Negotiable /Set
Min.Order:1 Set
Yantai Haige Machine Tools Co., Ltd.
JY Series of straightening machine can realized precise straightening and polishing on the after peeling or grinding metal bar surface utilizing the special curves and angles between the top and bottom two rollers. It can be used in black bar material straightening as well.
There are 3 types of structure in straightening machine, two beam four column structure, prestressed structure and frame structure.The straightness can be up to 0.15——0.4mm/m , and the roughness Ra<1μm after straightening.
straightening roller:
For two-rolls straightening machine, the bending moment of raw material is realized by concave roll. Another advantage is that the angle between rolls angle and rod axis is small, whiche is 15°. So the screw pitch of envelop line is shorter, and its straightness accuracy is higher.
Application: It could be used for bright bar , and black bar with suitable bending and surface hardness .Its straightening speed is slower than multi-rolls straightener, but its straightness accuracy is higher ,and its cost is lower.
Advantages compared with the general lathe
1. The over-long metal bars or the wire rods can also be processed.
2. The precessing speed: 1~12m/min which is several times faster than the general lathe.
3. High precision. The diameter tolerance ≤IT9 while the surface roughness ≤6.3μm after peeling.
The surface roughness can be less than 0.8μm if our straightening machines are used afterward.
Applications
1. Ferrous metals:
Stainless steel, bearing steel, spring steel, tool steel, structural steel, alloy steel, free-cutting steel, air valve steel, gear steel, others;
2. Nonferrous metals:
Copper alloy, titanium alloy, magnesium alloy, aluminum alloy, etc. Widespread in preparation link in manufacturing of slender axles, hydraulic/pneumatic elements, bearings, springs, auto parts, textile machinery, processing of cold forging materials, instruments, steel pipes, cutters, engineering machinery, sports equipment and other machiner.
3.Widely applied to industries of copper, titanium, aluminum, magnesium, petroleum, power and bridge
(e.g. piston rod, optical axis, bolt, spring, rack, rod thread, stainless steel rod, copper rod, titanium rod, aluminum rod, magnesium rod, bearing ring, draglink, roller shaft, pin, polishing rod, screw, core rod, oil drill pipe, tightwire, pipe blank
Main Technical Parameters
Specification | JY130A | |||
Raw
Material
| Diameter Range(mm) (excluding drawing material) | Tensile Strength σb≤450(M pa) | Φ35≤d≤Φ130(L ≥3000) | |
Tensile Strength σb≤1000(M pa) | Φ35≤d≤Φ120(L ≥3000) | |||
Surface Hardness | ≤HB380(≤HRC42) | |||
Straightness(mm/m) | Bright Steel≤3 | |||
Diameter Tolerance | Bright Steel≤IT10 | |||
Circular Degree | d≤50 | ≤50% of diameter tolerance | ||
50<d≤80 | ≤65% of diameter tolerance | |||
d>80 | ≤70% of diameter tolerance | |||
Surface Roughness(Ra) (excluding drawing material) | Bright Steel≤3.2mm~6.3mm | |||
Finished
Goods
| Straightness(mm/m) | Bright Steel≤0.40 | ||
Diameter Tolerance | Bright Steel≤IT8 | |||
Surface Roughness(Ra) | Bright Steel≤0.8μm | |||
Roller Quantity (Pcs) | 2 | |||
Roller Diameter (mm) | Φ460 | |||
Straightening Feeding Speed(m/min) | 2~10(infinitely adjustable-speed) | |||
Host Machine Motor Power (KW) | 90 X 2 | |||
Lifting Motor Power (KW) | 5.5 | |||
Host Machine Outline Dimensions (Length*Width*Height) | Host Machine 11m X 3.4m X 4.3m | |||
Weight | Host Machine 42T | |||
Total Capacity KW | 200 | |||
Compressed Air Source(user prepare by themselves) | 0.5~0.8MPa,1.8m3/min,two-stage oil-water separator |
Equipment Show
Coiler --- Pre-straightening-- Peeling / Turning-- Second Straightening -- Cutting-- Uncoiler
3D photo:
Working Process:(from coiler to horizontal&vertical straightener, peeler, and to cutter to realize production from coil to bright bar of various diameter)
A. Warranty period: 1 year,except for fast-wearing parts
B. Reply your enquiry in 24 working hours
C.Customized design is available. OEM& ODM are welcomed.
D. If necessary,we can dispatch our well-trained and professional engineers to our customers' factory to help them install and debug the equipment.
E.Special discount can be provided to our distributor.
Our company regards quality of products as the life. It has passed and strictly enforced the ISO9001 international quality system certification.Depending on strong software&hardware facilities and strict quality control, the company has passed the inspection and acceptance of the State Administration for Entry-Exit Inspection and Quarantine Bureau and won the centerless lathe " Export Quality License" as well as straightening machine " Export Quality License".
If you have any questions, please feel free to contact us at the following: