pre-stressed straightener machine widely used round bars
pre-stressed straightener machine widely used round bars
pre-stressed straightener machine widely used round bars

pre-stressed straightener machine widely used round bars

Negotiable /Set

Min.Order:1 Set

Supply Ability:
50 Set / Sets per Month
Port:
Qingdao
Payment Terms:
T/T

Quick Details View All >

Place of Origin:
Shandong, China
Brand Name:
Haige
Model Number:
JY60A
Condition:
New
After-sales Service Provided:
Engineers available to service machinery overseas

Yantai Haige Machine Tools Co., Ltd.

Business Type: Manufacturer,Trading Company
Yantai Shandong China
Main Products: centerless machine lathe machine ,peeling machine ,multi-rolls straightening machine ,Straightening machine ,straightener

Product Details

 

Product Description

Introduction

 

 

pre-stressed straightener machine widely used round bars

    Series JY straightening machine is mainly used forprecision straightening for the metal bar after peelingor granding and pre-straightening  for the metal bar.

    The machine adopted special  curve between upper concave and the lower convex two straightening rolls to realize calendering and straightening at the same time,which greatly improved the working efficiency. 

 

 

 

Series JY two-rolls Straightening Machine consists of two-beams and four-columns structure,prestressed structure and frame structure.

 

  

 

Characteristics

 

1,fast feeding and straightening speed,which can reach 10-30m/min.

2,with special carves ,it can straighten and calender materials at the same time.

3,highe precision.straighteness can be 0.15-0.4mm/m,surface roughness Ra≤0.8μm.

 

 

pre-stressed straightener machine widely used round bars

    The most vital part of a straightener is the two

straightening rollers, which desigined by our qualified engineers.The up roller is concaveand the lower one is convex,which formed a special curve to press strongly onto thematerials to realize straightening,as well as 

straightening

 

 

 

 

Components

 

 

pre-stressed straightener machine widely used round bars

 

 

 

 

 

 Main Machine

   The upper and lower body respectively

install a straightening roller,the upper roller is concave ,the lower roller is convex.

   According to the diameter and the material properties of the bar,respectively to adjust upper and lower straightening roller angle,electric lift part adjust the gap between the two straightening rolls,start the cooling lubrication system,driven by main motor,to complete calendering and straightening at the same time.

    Frequency conversion stepless speed,real-time display the gap between upper roll and lower roll.Guide sleeves are installed in the inlet and outlet.Its location can be adjusted,playing guide and support role.During processing,the bar can accurately enter and leace the straightening rolls.

 

 

 

 

Cooling Lubrication System

pre-stressed straightener machine widely used round bars

 

Cooling lubrications by cooling pump suction,through multiple pipelines from the front spray mozzle to the roll gap and the bar,playing cooling and lubricationing role.After converging,follow together into the coolant tank.Coolant tank design three layer protection filter,to ensure lubricating coolant cleaness.

   

 

 

 

 

Electrical System

pre-stressed straightener machine widely used round bars

    The transmission system adopts frequency conversion stepless speed regulation,feeding system,adjustment system,cooling and lubricating system controled by AC power.

   The main power supply is AC380v 50Hz,control power supply is AC220V 50Hz.Control system for low voltage power supply(DC24v).
 

 

 

 

 

Entry Guide System and Exhaust Systempre-stressed straightener machine widely used round bars

 

 

 

The upper and lower cylinders respectively control the upper and lower nylon rollers lifting,meanwhile,two motors drive two nylon rollers rotating.Then clamp the bars entering the entrance of the guide sleeve.
  

Two nylon rollers clamp the workpieces and asssure the workpiece not easy to slip,reliable work.

 

 

 

 

 

 

 Auxiiliary Machine

pre-stressed straightener machine widely used round bars

 

 

Automatic loader and unloader,greatly saving labor cost.

After straightening,all the collection racks are equiped with protective layer to avoid any scratches.

 

 

 

 

 

 

 

 

 Processing Flow

 

 

 pre-stressed straightener machine widely used round bars

 

 

  Characteristics
  

 Optimum straightening effect, even with high strength materials
Straightener roll from alloyed and hardened chrome steel

 Two-roll principle with concave upper roller and convex bottom roller to ensure that the ends are straightened

Lateral guidance of the bar to be straightened between the straightener rolls by special guide ledges

Long striaghtening roller life due to coolant lubrication

 

 

 

 

 

Main parameters

Specification

JY60A

Raw

 

Material

 

Diameter Range(mm)

(excluding drawing material)

Tensile Strength σb450(M pa)

Φ18≤d≤Φ60(L ≥2000)

Tensile Strength σb1000(M pa)

Φ18≤d≤Φ58(L ≥2000)

Surface Hardness

HB380(HRC42)

Straightness(mm/m)

≤3

Diameter Tolerance

Bright Steel ≤IT10 

Circular Degree

d≤50

≤50% of diameter tolerance

50<d≤60

≤65% of diameter tolerance

Diameter Range(mm)

(excluding drawing material)

≤3.2mm~6.3mm

 

 

Finished

 

Products

 

Straightness(mm/m)

Bright Steel0.30

Diameter Tolerance

Bright Steel≤IT8

Surface Roughness(Ra)

Bright Steel≤0.8μm

Roll Qty (Pcs)

2 

Roll Diameter(mm)

Φ260

Straightening Feeding Speed(m/min)

(infinitely adjustable-speed)

2.5~12

Main Machine Motor Power (KW)

3X 2

Lifting Motor Power(KW)

3.0

Main Machine Outline Dimensions

6.6mX2.3mX1.7m

Weight

8.0 T

Total Capacity

70

Compressed Air Source(user prepare by themselves)

0.5~0.8MPa,1.8m3/min,twp-stage oil-water separator

 

 

Company Information

Yantai Haige machine tools Co.,Ltd whose area is more than 2000m². There are one

hundred and forty staffs working in the factory. The factory is mainly engaged in

 producing and selling peeling machine(centerless lathes), straightening machines, polishing machines(abrasive belt machines), auxiliary machines and other processing and finishing

 equipment foe steel(bright steel) for more than ten years.

So far, the company has produced and sold more than 1500 sets of equipments.

The machines are mainly used to process the surface of the steel, copper, 

titanium, magnesium, aluminum and other metal round bars, pipes and

wire from Φ5mm~Φ500mm. The peeling machine, straightening machine and 

polishing machine can be combined into automatic production lines for processing 

and finishing of the bright steel which remove cracks, oxide layer, decarburized 

layer and other defects from the bar surface quickly. High quality bright bars, 

pipes and wire can be produced with high precision and high surface roughness

whose working efficiency is several even more than ten times higher than that 

of the traditional technique.Our company is capable of supplying automatic 

production line in full sets by expanding varieties of the niche mechanical 

equipments.

pre-stressed straightener machine widely used round bars

After-sale service

1.Free quality guarantee period for 12 months

2.Free provide long-term technical support

3.Free train buyer's operator in seller's factory

4.Fast responce service within 24 hours

5.Our engineers can offer overseas service,including guiding

installation,commissioning,training,etc.

 

pre-stressed straightener machine widely used round bars

Contact information

pre-stressed straightener machine widely used round bars

 

Contact Supplier

Mr. Jingping Ren Sales Manager Chat Now
Telephone
86-535-6726618
Mobile
0086-18663896299
Fax
86-535-6896668
Address
1#,Jing 7 Rd, High-Tech Zone Yantai,Shandong

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