Specifications
produce pipe diamter:8 to 38mm, thickness is 0.4 to 1.5mm high-frequency straight-seam welded tube
A. main technical performance:
1.Raw material
Suitable for hot rolled belt steel roll made of common carbon steel Q195, Q235, and 16Mn and so on, or cold rolled belt steel roll. (In accordance with GB700-88 or GB1591-88)
Width of the belt steel: 25 to 120mm(±0.2mm)
Thickness of the belt steel: 0.4 to 1.5mm(in accordance with GB708-88)
2. Pipe range
Diameter: 8 to 38mm(±0.05mm) thickness:0.4 to 1.5mm
3. Production method: continuous type
4. Welding method: high frequency induction welding, high frequency power 100KW
5. Forming tube speed: 20 to 90/min
6. Total power supplied for the line: 160KW
B. Production line process
Raw Material(Belt Steel Roll) → loading → cutting and Butt welding → cage-shape storing chamber → feeding and forming → high frequency welding → cleaning → cooling → setting the diameter and straightening → cutting with flying saw → Transporting to the roller transportation belt and upturning → transition shelf and collection basket → inspection → registration to the chamber
C. Main equipment instruction
1. Loading Machine
(1) Structure: list working positions, machinery tension, pneumatic brake
(2) Diameter of Loading Wheel: 1500mm
(3) Diameter of the Inner Hole of Steel Roll: 350 to 550mm
(4) Height of Centre of Loading Shelf: 800mm
(5) Loading weight: 1000Kg
2. Cutting machine and butt welding (outsourcing)
3. Cage type storage chamber
(1) Structure: U-steel frame,pneumatic discharge apparatus,screw manual regulation
(2) Speed: 150m/min
(3) Motor power: 2.2KW
(4) Reserves: 150 to 300m
(5) size(length × width × height):4500×360×2600mm
4. Forming and Setting Diameter Unit
(1) Structure: ensemble bed, amass drive
(2) Sequence for fixing the unit:
Forming segment: feeding → seven rollers for straightening → 1 horizontal → 1 vertical → 2 horizontal → 2 vertical → 3 horizontal → 3 vertical → 4 horizontal → 4 vertical → 5 horizontal → 5 vertical → 6 horizontal → 6 vertical → 7 horizontal →7 vertical
Welding segment: Direction guidance → extruding and pressing → Welding → planning the welding → polishing → cooling
Setting the diameter segment: 1 vertical → 1 horizontal → 2 vertical → 2 horizontal → 3 vertical → 3 horizontal → 4 vertical → 4 horizontal → 5 vertical → 5 horizontal → 6 vertical → 6 horizontal → firstly straightening
(3) Driving method: 37KW DC motor driving power to spiral bevel box through ZLY160 reducer and spread to each stand by universal shaft
(4) Horizontal roll device: in huge door and whole metal frame
Size of the spindle: 40mm, 40Cr changing quality treatment, surface high frequency
(5) Vertical device: split sliding-piece rolling spindle, regulated by spiral rod
Size of the spindle: 25mm, 40Cr changing quality treatment, surface high frequency
(6) Power box: using screw bevel gear driving, modulus M6, 20CrMoTi carburizing
(7) size(length × width × height): 6000×1480×950mm
5. Computer flying saw
(1)Structure: controlled by computer, tracking cutting
(2)Cutting pipe diameter: 8 to 32mm
(3)Cutting pipe thickness: 0.4 to 1.5mm
(4)Cut-to-length tolerance: ±3mm
(5)Power of cutting engine: 5.5KW
(6)Driving power: 11KW
(7)Saw specification: 50×400×2.8mm
(8)Blade speed: 87m/s
6.Blanking rack(user on site produce)
7.High frequency electrical equipment(customize by users)
Standard export backage to protect the machine and spare parts
Our company’s main business is focus on sheet metal processing machines tools and manufacture equipments, such as shear processing line, slitting line, laser cutting machine, CNC flame cutting machine, hydraulic bending machine, hydraulic cutting machine etc. The company has a strong research and development of high technology and quality professional R&D team, strong technical force, has a number of highly qualified development designers. Powerful, professional R&D team, advanced and perfect sales service concept, making our company’s products at home and abroad, have high visibility and market share. Meanwhile, we will continue adhering to the principle of reputation first, customer first, always put the customer’s interests first, wholeheartedly to offer each of our customers the best products and the best quality service.
Our products are widely exported to Asia, Africa, Australia, the Middle East, South America, Europe and other countries, has a good reputation, we also provide a range of service for equipment installation, technology consulting and support. We based on the spirit of large enterprises to build brand objectives, adhere steady and long-term operation.