Product Details

Vision systems for commutator alignment

The HCP/ZF horizontal armature and commutator alignment press combines with the state of the art Omron FZ2 series vision system. The commutator is located in the machine chuck and the armature into a tooling support ring. The use of a chuck allows for the commutator to easily and accurately be rotated to allow the camera to detect the edges of the armature slot and line up accurately with the centre of the mica slot in the commutator, to +/1 0.2mm. A hydraulic press is then used to press the commutator onto the shaft of the armature and still maintain it accuracy.

OMRON’s top-of-the-line FZ2 Vision Sensor handles essentially any type of inspection or measurement. To achieve this OMRON has raised sensing performance beyond the competition. Another “dimension” has been added to advanced colour and resolution capabilities to develop the world’s first Vision Sensor capable of 3-dimensional measurements. “Colour,” “resolution,” and “3D” capabilities were combined to provide the ultimate solution to all your future inspection needs.

The Vision Sensor recognizes 256 gradations of each of the RGB colours, so over 16.77 million colours are captured. It also features a completely new high-speed image processing technology. The Vision Sensor processes colour data approaching the abilities of the human eye, so stable measurements are possible even in lighting conditions that are similar to natural light. Subtle variations in colour are thus accurately recognized, even when there is little contrast between the sample and the background.

Nine different types of camera are available, and up to four cameras can be connected to a single controller. Different kinds of cameras can be connected simultaneously to the same controller, making it possible to combine both colour cameras and black & white cameras, or 300,000-pixel and 2-million-pixel cameras.

FZ2 series

Item		Descriptions			Model	Remarks
Controllers	Integrated with LCD	Can connect Cameras other than 2-million- pixel Digital Camera.	Two- camera Controller	NPN	FZ2-300	With touch pen
				PNP	FZ2-305
			Four- camera Controller	NPN	FZ2-300-10
				PNP	FZ2-305-10
		Can connect all Camera models.	Two- camera Controller	NPN	FZ2-500
				PNP	FZ2-505
			Four- camera Controller	NPN	FZ2-500-10
				PNP	FZ2-505-10
	Box-type	Can connect Cameras other than 2-million- pixel Digital Camera.	Two- camera Controller	NPN	FZ2-350	---
				PNP	FZ2-355
			Four- camera Controller	NPN	FZ2-350-10
				PNP	FZ2-355-10
		Can connect all Camera models.	Two- camera Controller	NPN	FZ2-550
				PNP	FZ2-555
			Four- camera Controller	NPN	FZ2-550-10
				PNP	FZ2-555-10
Cameras	Intelligent Cameras	Narrow field of vision	Color		FZ-SLC15	Camera + Zoom, Autofocus Lens + Intelligent Lighting
		Wide field of vision			FZ-SLC100
	Autofocus Camera	Narrow field of vision	Color		FZ-SZC15	Camera + Zoom, Autofocus Lens
		Wide field of vision			FZ-SZC100
	Digital Camera	300,000 Pixels	Monochrome		FZ-S	CCTV Lens required.
			Color		FZ-SC
		2 million pixels	Monochrome		FZ-S2M
			Color		FZ-SC2M
Lenses	High-resolution, Low-distortion Lenses				FZ-LEH5/LEH8/ LEH12/LEH16/ LEH25/LEH35/ LEH50/LEH75/ LEH100	Only for 2-million-pixel Camera.
	CCTV Lenses				3Z4S-LE Series	---
Cables	Camera Cable				FZ-VS	Cable length: 2 m, 5 m, or 10 m (See note 2.)
	Bend resistant Camera Cables				FZ-VSB	Cable length: 2 m, 5 m, or 10 m (See note 3.)
	Right-angle Camera Cable (See note 1.)				FZ-VSL	Cable length: 2 m, 5 m, or 10 m (See note 2.)
	Long-distance Camera Cable				FZ-VS2	Cable length: 15 m (See note 4.)
	Long-distance Right-angle Camera Cable				FZ-VSL2	Cable length: 15 m (See note 4.)
	Cable Extension Unit				FZ-VSJ	Up to two Extension Units and three Cables can be connected. (Maximum cable length: 45 m (See note 5.))
	Monitor Cable				FZ-VM	Cable length: 2 m or 5 m
	Parallel Cable				FZ-VP	Cable length: 2 m or 5 m
Peripheral Devices	Diffusion Plate for Intelligent Camera	Narrow field of vision			FZ-SLC15-DL	---
		Wide field of vision			FZ-SLC100-DL	---
	LCD Monitor				FZ-M08	For Box-type Controllers
	USB Memory	256 MB			FZ-MEM256	Capacity: 256 MB
		1 GB			FZ-MEM1G	Capacity: 1 GB
	VESA attachment				FZ-VESA	For installing LCD integrated type controller
	Desktop Stand				FZ-DS	For installing LCD integrated type controller
Mouse					---	Recommended Products (Optical Mouse)" Microsoft Corporation: Compact Optical Mouse, U81 Series
External Lighting					3Z4S-LT Series	---
Strobe Controller (for FZ Series Vision Sensors)					Manufactured by MORITEX Corporation 3Z4S-LT MLEK-C100E1TS 2	Required to control external lighting from a Control

Packing of Vision systems for commutator alignment

Loading of Vision systems for commutator alignment