100% Explosion-proof continuous pyrolysis plant waste plastic pyrolysis machine
USD $15,000 - $125,000 /Set
Min.Order:1 Set
Beston (Henan) Machinery Co., Ltd.
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100% Explosion-proof continuous pyrolysis plant waste plastic pyrolysis machine
For our continuous waste tire pyrolysis plant is configured with tyre shredder system, auto feeding system, auto carbon&steel discharging system. The plant can be fed material and discharge carbon & steel automatically and sealed, under 350 degree temperature.
*1-. About our 20 tons continuous waste tire pyrolysis plant, it can work continuously with scheduled maintenance(once one or two weeks). So the plant can work 25 days per month.
*2-. The operating details for 20 tons per day: first feeding(5 tons material)→pyrolysis process→second feeding(5 tons material)→pyrolysis process→slag discharging for 2 hours→third feeding(5tons material)→pyrolysis process→the last feeding(5tons material)→slag discharging totally. And for20 tons capacities, about 24 hours will be needed in total.
The function of the final products:
Fuel oil: Widely used as fuel oil in industries such as steel and iron and Boiler factories, ceramics, power or chemical industries or hotels, restaurants etc. or used for generators to get electricity.
Refined to diesel: then could be used in the low speed engine, such as digging machine, road roller, loading machine etc.
Carbon black: used for construction bricks with clay; attach heavy metal, improve the quality of soil; also can be made carbon black bars by using the the carbob black pellet machine as fuel; or
grinding to increase the mesh of carbon black to make new tire, paintinf, etc.
Combustible gas: Can be recycled to heat the reactor as fuel, which will save energy for the whole working process.
1, The data sheet of this recycling plant:
Term | Details | |||
| Raw material | Waste tyre, rubber, plastic, sole etc. | ||
| Style | Horizontal, rotatable | ||
| Model | WJ-6 | WJ-8 | WJ-9 |
| Size of reactor | D2200*L6000mm | D2800*L6200mm | D2800*L7100mm |
| Handlingcapacity/24 hours | 6T | 8-10T | 16-20T |
| Operating pressure | Normal pressure | ||
| Fuel | Coal, wood, fuel oil, natural gas etc. | ||
| Average yield of oil | 50% (Depend on the material and the content of impurities.) | ||
| Material quality of reactor | Q245R/Q345R boiler steel | ||
| Plate thickness of reactor | 16mm(WJ-8&WJ-9) 12mm(WJ-6) | ||
| Rotational speed of reactor. | 0.4-0.8 turn/minute | ||
| Cooling method | Water cooling | ||
| Power | 24kw/h 30kw/h 54kw/h | ||
| Service life | 5-8 years | ||
| Floor space (L*W*H) | WJ-6 (30*10*10)m WJ-8(30*10*10)m WJ-9(40*10*10)m | ||
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2, The 3D drawing of this recycling plant:
3, The flow chart of this recycling plant:
4. Security 100%
(1), the reactor is airtight all the production time.
(2), PLC computer control system, monitoring the pressure and tempreture all the time.
(3), there is an emergency vent pipe on hydroseal.
(4), the hydroseal have the function of prevent the gas gun tempering.
(5), there is an explosion-proof aluminium plates on reactor.
==Our running semi automatic pyrolysis plant in Jordan:
5, The scale drawing of the final products from pyrolysis plant.
6, The function of the final products
(1) Fuel oil: Widely used as fuel oil in industries such as steel and iron factories, ceramics or chemical industries or hotels, restaurants etc. or used for generators to get electricity.
(2) Carbon black: used for construction bricks with clay, also can be used as fuel.
(3) Steel wires: Sold or reprocessing
(4) Combustible gas: Can be recycled and used during process as fuel.
7, Environmental friendly.
More perfect environmental protection equipment. Such as:
(1) The exhaust gas burning room, desulfurization and double-dedusting system.
(2) Use unique sealed screw conveyer slag-outlet system, and install a filter between conveyers, completely solve the phenomenon of fly ash, and cleansing the carbon black.
(3) The hydroseal help cleasing the combustable gas and send them back for burning, to prevent pollution and saving energy.
(4) The whole device production process is operating in smokeless and odorless environment; it has excellent safety and environmental protection.
==The batch pyrolysis plant in Thailand installed in 2010:
8, Service after purchasing
(1). Delivery time- It will be 25 working days after we receive the deposit.
(2). Installation and Training-Our company will send one technician for each set of machine for guiding your installation, testing the machine and training your workers. The installation period shall be one month; otherwise, you have to pay extra salary for the technician with the price of USD61.00 per day. And the round tickets and accommodation shall be taken by customer.
8, Certificaties
8, Company Introduction
We, Beston(Henan) machinery Co.Ltd.,
are one of the professional manufacturers specializing in pyrolysis machine,oil distillation machine and carbon black processing machine. Having been in this field for 15 years, we promise that our products adopts highly advanced
technonogy and has the features of increasing oil output 5%, saving energy 30%, protecting the environment and ensuring safety 100%.
9,FAQ
1. How many tons per day can your systems process?
For our tire pyrolysis machine, we have 3 standard models.
Batch system: Model WJ-6(6T/D); Model WJ-8(10T/D); Continuous system; Model WJ-9(20T/D);
For our continuous waste tire pyrolysis plant is configured with tyre shredder system, auto feeding system, auto carbon&steel discharging system. The plant can be fed material and discharge carbon & steel automatically and sealed, under 350 degree temperature.
*1-. About our 20 tons continuous waste tire pyrolysis plant, it can work continuously with scheduled maintenance(once one or two weeks). So the plant can work 25 days per month.
*2-. The operating details for 20 tons per day: first feeding(5 tons material)→pyrolysis process→second feeding(5 tons material)→pyrolysis process→slag discharging for 2 hours→third feeding(5tons material)→pyrolysis process→the last feeding(5tons material)→slag discharging totally. And for20 tons capacities, about 24 hours will be needed in total.
2. I need to know the Quality of the Fuel Oil and Carbon Black produced. I need chemical test/analysis reports for both.
Enclosed the SGS report of fuel oil and carbon black in the file, pls check.
3. Will it process tires whole or shredded tires only?
Batch system: Model WJ-6(6T/D); Model WJ-8(10T/D); Continuous system; Model WJ-9(20T/D);
For our Manual system, if the diameter of the whole waste tire is under 1.2m, we could process the whole tire directly. While, for our continuous system, beforeprocessing them, we need to using the tire shredder to cut the whole waste tire into piece—30cm-50cm, then using the auto feeding system to send them into the reactor to process.
4. What is the total operational space, including maintenance clearances required per each system?
The smallest occupied area of Model WJ-6(6T/D) or Model WJ-8(10T/D) is 10m*30m*10m(L*W*H), while the smallest occupied area ofModel WJ-9(20T/D) is 10m*40m*10m(L*W*H).
Welcome to visit our factory!