Specifications

Waste tire recycling production line,
Rubber crusher produce rubber crumb
Produce crumb rubber and reclaimed rubber from tire

Good quality with reasonable price. Easy operation with convenient maintenance. Low labor intensity and low energy consumption.

 

 

 

 

By using the crumb rubber production line and reclaimed rubber production line, rubber powder/crumb rubber and reclaimed rubber can be produced.

 

Following is the half finished rubber crusher we are manufacturing in our factory photo which have three models: XKP400, XKP450 and XKP560, you can get rubber crumb from waste tyre|tire and other waste rubber.

 

 

Following is some of information of our rubber crusher for your reference:

 

XKP400 rubber crusher:

 

Output: 4500-6000kg/24 hour for about 20 mesh granule.

 

XKP450 rubber crusher:

 

Output :7000-12000kg/24 hour for about 20 mesh granule.

 

XKP560 rubber crusher:

 

Output : 10000-17000kg/24 hour for about 20 mesh granule.

 

Please note that we also can make non-standard rubber crusher based on customer's specific request.

 

By using our machines, the steel wire and nylon fiber can be seperated from the pure rubber powder or rubber products.

 

 

If the waste tire/tyre is very big, the Large Type Used Tire Cutter is needed for waste tyre recycling rubber powder production line and reclaimed rubber production line. The following is the detailed info of the big type waste tyre cutter:

 

 

1. Application: The Big Tire cutting machine is designed to cut large tires. Range is from 2000mm to 4000mm tires. It has high capacity with easy operation.

 

 

 

2. Technical parameter:

 

Model	QTJ-4000
Specification of raw material	2000-4000mm tires
Specification of finished material	200-400mm tire blocks
Production Capacity	2-4 tires per hour
Pulling force	300 T
Max. Tyre diameter	≤4000mm
Knife material	High strength Alloy steel
Knife quantity	2 pieces
Control way	Automatic system
Feeding way	Driving handling
Main motor (kw)	37
weight	About 25000kg

 

Above is our standard parameter, we also can manufacture non standard big tyre cutter according to customer's specific request.

 

The whole waste tire recycling production line/Crumb rubber production line and reclaimed rubber production line

 

 

 

GENERAL:

 

The complete production line is mainly used for recycling scrap-tire (steel tyre and textile tyre), the final product is rubber powder or reclaimed rubber.

 

 

 

 

 

 

 

 

Rubber powder manufacturing process flow:
Waste tire--cutting circle --cutting strip--cutting dice--crushing filtering --      magnetic separating filtering--finished products--rubber powder/steel wire/nylon

 

 

 

 

 

Structures of tire recyle line

 

Name of product		Quantity	Instruction
Main frame	Rubber crusher	1	Model:XKP400/XKP450/XKP560
Auxiliary engine	Ring cutter	1	To cut the waste tyre ring from the whole tyre
	Loop machine	1	To extract the steel ring from the mouth of the waste tyre
	Strip cutter	1	To cut the tire sidewall into strips
	Block cutter	1	To cut the strips of tire into 3.5cm square blocks
	Vibrating screen	2	To screen the rubber powder
	conveyor equipment	2	To transport the rubber powder to different section
	Magnet separator	2	To separate the steel wire from the pure rubber powder
Fiber separator			To separate fiber from the rubber powder
Fine grinder/Pulverizer			To grind rubber powder to finer 40-120 mesh size

 

 

 

 

 

 

Reclaimed rubber manufacturing process flow:

 

waste tyre-ring cutter →strips cutter → blocks cutter → rubber crusher→ vibrating screen1→big magnetic separator→ small shaking screen - small magnetic separator - rubber powder - dynamic devulcanizer - open mixing mill(1) - open mixing mill(2/3) - rubber refiner.

 

 

 

The whole line has the following features:

 

1), Iron/steel removing ratio>99.5%, fiber removing ratio>98%

 

2), Compact structure ensure running safety, easy maintenance;

 

3), Low energy consumption;

 

4), Adopt automatic control system for whole line, reducing labor cost;

 

5), No sewage and waste gas discharge, environment protection.

 

6), Available capacity range of our tire recycling lines at present: 400~3000kg/h

 

7), Available finial rubber powder size: 30~120mesh.

 

8), Adopts SIEMENS and Chinese famous brand electrical equipments.

 

  

Reclaimed rubber production line include following machines:

 

Dynamic devulcanizer-boiler(Italy imported Riello burner adopted)-open mixing mill-refiner(we have designed and made newest model which is more capacity and lower price for customer)

 

 

 

 

 

 

 

Our motto: The honesty is the root, a promise is a promise.