1-10 TPD high quality corn germ oil refining
Brief introduction of the corn oil refining plant
Oil refining means separating impurity from oil based on the different characteristics of oil and impurity, in order to enhance the stability and security of oil. Oil refining including two technologies, physical refining and chemical refining.
Physical refining of corn germ oil refining
Physical refining means removing free fatty acid using wet distillation rather than neutralization. It has the following features:
1.Less oil loss and product have high stability;
2.More suitable for oil with high acid value and low gum impurity;
3.More FFA is distilled out;
4.No wastewater in the process of water washing.
Chemical refining of corn germ oil refining
Chemical refining means removing FFA in a chemical way(acid-base neutralization). Chemical refining has following features:
1.Excellent adaptability and less requirements to oil quality;
2.Niger have strong adsorptivity, and it have de-acidify, de-gum and de-impurity function together;
3.High quality of product;
4.Less clay is added into compared with physical refining.
Brief description of corn oil refining plant and its advantages:
1. Reasonable combination of various technology in oil refinery project, well-made equipment and high standard requirements of products can provide a perfect service for you.
2. Advanced technology of the refinery project, excellent equipment, automatic control and excellent technical and economic indicators can meet different refining requirements of customers both at home and abroad.
3. Adopting all kinds of heat exchangers greatly saves energy consumption.
4. Adopting soft column deodorization tower, steam consumption is greatly saved.
Main economic and technical parameters of corn oil refining plant :
Power consumption | ≤ 30KWh/T |
Steam consumption | ≤350Kg/T (0.8MPa) |
Clay consumption | ≤ 1-3% Oil weight (adjustable) |
Technological description of different processes for corn germ oil refining:
Hydration degumming of oil refining plant
Hydration degumming means adding into some hot water to make the hydrosol agglomerated, deposited and then seperate it. The separated gum can be made into lecithin or added into cakes or meals in the extraction workshop. Degumming oil can be used to produce forth-grade oil by dehydration and desolventization.
special degumming of oil refining plant
Special degumming is suit to pre-treatment of physical refining. And small quality of acid or dilute base to the vegetable oil, strictly control the corresponding conditions to seperate out the hydrated gum and un-hydrated gum. Gum content in oil should be controlled suitable for downstream processing.
Chemical neutralization process of oil refining plant
Chemical neutralization process means adding acid alkali and water into oil to remove FFA. Chemical neutralization has following features:
1.Be suit to many oil materials;
2.Be suit to oil with different quality;
3.The technology is flexible and can be adjusted;
4.Less oil loss.
Miscella alkali refining of oil refining plant
Our company has developed miscella refining process that have less oil loss on the basis of foreign advanced technology.
The technology has anvantages as follows:
1.Low energy consumption and less refining loss;
2.The product have light color;
3.No sewage release and environment pollution;
4.Avoid deposit of evaporator in extraction workshop.
Bleaching of oil refining plant
Adding high activity clay into oil under the definite temperature and vacuum condition. Mix and heat the mixture of oil and clay to make small particle of pigment absorbed on the clay crystal. At last, filter the oil.
The technology has following features:
1.Bleaching system at vacuum state can avoid oxidation;
2.Logical frame of bleaching tank makes the oil contact with clay evenly;
3.Equip with efficiency and effectively earth dosesing system that canbe running automatically;
4.Filter equipment running steadily, have less trouble and residual oil in meal is less.
Dewaxing of oil refining plant
Our company has developed dewaxing process on the basis of foreign advanced technology. The technology can shorten the time of crystallization and conditioning, decrease the equipment invest and power consumption, and also operate easily.
There are some differences on technology scheme, parameter and method of operating for different oil.
Combined deodorizing of oil refining plant
The technology has following features:
1.Advanced technology makes it widely used in oil plant;
2.Be suit to many oil materials;
3.Less content of anti-FFA in product;
4.The patent product--HEDT Serial De-acidification/deodorizing tower can reduce the 30 percent live steam;
5.The oil-oil exchanger with high heat recovery and condenser are equipped sufficiently, and the temperature of final product is ensured;
6.The combined process of flashing, resorting, deodorizing and fatty acid catching system is advanced in the word.
Process flow chat of corn oil refining plant
This equipment is made of stainless steel and adopts pad technology. It has high rate of mass transfer. So it reduces the retention time of oil retained in the vessel and guarantees the oil quality and its nutrition value.
The bleaching tower has following features:
1.Bleaching system at vacuum state can avoid oxidation;
2.Logical frame of bleaching tank makes the oil contact with clay evenly;
3.Equip with efficiency and effectively earth dosesing system that canbe running automatically;
4.Filter equipment running steadily, have less trouble and residual oil in meal is less.
The continuous vacuum dryer developed by our company adopts unique spray head, which makes oil becoming fog, and removes the air and water in the oil in the shortest time.
The equipment has the character of compact structure, high efficiency and low oil loss. If cooperated with auto-control apparatus, it can operate continuously by itself.
Product about corn oil refining plant
Zhengzhou Science Research&Design institute state Administration of Graia Reserve
Zhengzhou NewLead Grain&Oil ScienceAndTechnology Co.,Ltd.,Zhengzhou Grain Oil &Food Engineering Architecture Design Institute is specialize in oil machine, studying oil processing technics and starch machine processing technic, providing custom technics from process design, pattern equipment manufacture, project installation and technical service for factory.
Business area:
10-2000t/d production line of oil seeds pre-pressing and extraction;
10-600t/d production line of oil refining;
10-300t/d production line of animal oil refining;
Production line of oil dewaxing, fractionation and winterization;
Production line of glycerin and fatty acid;
Special mention:
Production line of cotton seed expansion-extraction;
Production line of miscella refining;
50-500t/d production line of aroma peanut oil;
50-1000t/d production line of white soybean flake;
3000-10000t/y production line of soybean protein isolates;
10000-30000t/y production line of soybean protein concentrate;
1000-3000t/y production line of tissue protein
Products of different poduction lines and customers visiting
If you are interested in our products, please do not hesitate to contact us and inform us your requirement for the raw materials, production capacity and related data. We will provide you with professional technical support. More information about our products please visist our http://lideoil.en.china.cn/
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