1-10 t/d cotton seed oil refining machinery,edible oil refinery plant with turnkey project
USD $65,000 - $200,000 /Set
Min.Order:1 Set
Zhengzhou New Lead Grain & Oil Science And Technology Co., Ltd.
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1-10 t/d cotton seed oil refining machinery
Brief description of cotton seed oil refining machinery and its advantages:
1. Reasonable combination of various technology in oil refinery project, well-made equipment and high standard requirements of products can provide a perfect service for you.
2. Advanced technology of the refinery project, excellent equipment, automatic control and excellent technical and economic indicators can meet different refining requirements of customers both at home and abroad.
3. Adopting all kinds of heat exchangers greatly saves energy consumption.
4. Adopting soft column deodorization tower, steam consumption is greatly saved.
Main economic and technical parameters of edible oil refinery plant :
Power consumption | ≤ 30KWh/T |
Steam consumption | ≤350Kg/T (0.8MPa) |
Clay consumption | ≤ 1-3% Oil weight (adjustable) |
Technological process details of cotton seed oil refining machinery:
1. Acid reaction process
Oil temperature can be adjusted by screw plate heat exchanger. When the temperature is heated to about 80℃, mixing about 85% food grade phosphoric acid into acid reaction tank for reacting. In the tank, most non-hydrated phospholipid transfer into hydrated phospholipid.
2. Neutralization process
In the neutral section, degummed oil with appropriate temperature and the appropriate concentration of alkali liquor, into the neutralization centrifugal mixer mixing, in order to achieve the best effect of mixed, the mixture is then sent to neutralization tank for enough time, in this process, excessive alkali neutralization of free fatty acids and some phosphate form soapstock , after pumping oil soap mixture into heater oil heating to 85 ~ 90 ℃ in centrifuge separation oil - soap (or oil - glue). Oil soapstock of the separated (or foot) feet into the oil tank, and then to the salting out with soap pump tank isolated part of the oil.
3. Washing process
Neutral oil from separator, still contains about 500 ppm soap, in order to reduce the residual content of soap, oil is joined by about 10% of hot water, washed in the washing mixer, hot water will absorb oil soap and other impurities, then in the water separator are separated.
4.Vacuum drying section
The neutralization and washing oil separated from the washing separator still contains some residual water adverse to the oil stability, in order to get rid of these water, the oil is sent to the vacuum dryer to dry when the temperature is still at about 110-120°C, the dried oil is sent to the bleaching section directly by the oil bank.
5.Bleaching process
The main purpose of this procedure is to remove the pigments and residual soup in the neutralization oil of the crude oil. The oil is sent to vacuum bleaching tower after heated to 105°C. When the oil is sent into the tower, it is mixed by the ratio mixer with carclazyte whose dosing was control by a program controller and the dosing unit is installed on the ratio mixer directly. The carclazyte conveyor system power is the wind and the bleaching earth was conveyed to the carclazyte temporary storage tank in the upper part of the bleaching tower to supply the ratio mixer.
6. Filteration
Miscella mixed by oil and clay from decolorization tower is pumped into bleaching tower, then enters fine filter, in which clay and fixed impurities is blocked. And the filtering substance (bleached oil) is transferred into storage tank of bleached oil. There are two bleaching filters in this system, one of the bleaching filter is always in the state of filtering, another is in the state of emptying and cleaning state.
7.Deodorization process
Deodorization process aims to remove the FFA, low molecular compounds and others existing in bleached oil. The flow of bleached oil entering deodorization process is controlled by a flow controller, and the oil is heated to the deodorization temperature of 250-260℃ through a series of heat exchanger.
When deodorized, odor material in oil will be removed under the condition of high temperature and high vacuum dryer,distilled fatty acid gas is discharged from the top of tower and it is collected by fatty acid catcher, thus, the environmental pollution will be reduced.
Process flow chat of edible oil refinery plant
This equipment is made of stainless steel and adopts pad technology. It has high rate of mass transfer. So it reduces the retention time of oil retained in the vessel and guarantees the oil quality and its nutrition value.
The bleaching tower has following features:
1.Bleaching system at vacuum state can avoid oxidation;
2.Logical frame of bleaching tank makes the oil contact with clay evenly;
3.Equip with efficiency and effectively earth dosesing system that canbe running automatically;
4.Filter equipment running steadily, have less trouble and residual oil in meal is less.
Zhengzhou Science Research&Design institute state Administration of Graia Reserve
Zhengzhou NewLead Grain&Oil ScienceAndTechnology Co.,Ltd.,Zhengzhou Grain Oil &Food Engineering Architecture Design Institute is specialize in oil machine, studying oil processing technics and starch machine processing technic, providing custom technics from process design, pattern equipment manufacture, project installation and technical service for factory. It is an enterprise of providing efficient, high quality and good service and turnkey project. There are more than 100 professional technicians in oil and starch processing technic, machine design chemical vessel, chemical pipeline, automatical control and machinofacture. Take custom’s demand as its goal, this company provide relevant production line of control technical design for pursuing max. benefit for the customs.
Business area:
10-2000t/d production line of oil seeds pre-pressing and extraction;
10-600t/d production line of oil refining;
10-300t/d production line of animal oil refining;
Production line of oil dewaxing, fractionation and winterization;
Production line of glycerin and fatty acid;
Special mention:
Production line of cotton seed expansion-extraction;
Production line of miscella refining;
50-500t/d production line of aroma peanut oil;
50-1000t/d production line of white soybean flake;
3000-10000t/y production line of soybean protein isolates;
10000-30000t/y production line of soybean protein concentrate;
1000-3000t/y production line of tissue protein
About lead:
“Lead” mission: Dedicate our ability and morality to the development of grain and oil industry.
“Lead” concept: Ability and integrity
“Lead” service tenet: Customerized and compresensive service will be provided.
Hoping we can be a part of your success!
If you are interested in our cotton seed oil refining machinery,please kindly contact us with your required daily capacity, treated quantity, raw material and related data, then we would suggest suitable production line and make flowchart for you as your requirement. Please learn more about us and our equipment at http://lideoil.en.china.cn