Specifications

FJL PS FOAM LUNCH BOXES MAKING LINE IS MAKING PS FOAM LUNCH BOXES, PLATE LINE FROM EXTRUSION TO FORMING AND RECYCLING.

No.1 FJL-100/130 EPS Foam Sheet Extrusion Line

 

 

I. QUANTITY: ONE SET
II. MAIN PARAMETERS:
1. Processed Material: HIPS/GPPS Granule or powder
2. Max. width of finished product after slitting: 1300mm
3. Thickness of the finished product: 1.5-6.0mm
4. Output capacity of extruder: around 160-200Kg/h
5. Speed of manufacture line: 5-40m/min

III. Specifications of each single part
1. Steel rack structure: 1set
a) Operation table of blending materials: SS41 made of steel
b) Steel ladder: SS41 made of steel

2. Auto feeding unit
a) Capacity: 250kg/hr
b) Feeding method: auto-feed
c) Measure Implement: conical shape
d) Materials of measure implement: SUS304
e) Driving motor: DC 0.05kw×4P

3. Squeezing unit: 1set
a) Gearbox: 1set (producing by Guomao Guotai)
* Model: helical gear without pole
* Box body: FC20
* Gear wheel: SCM4 (special gear wheel polishing and heating dealing)
b) Neck
* Model: cooling water set
* Material: FCD25 (forgeable iron)
* First motor: 75KW×4P name brand transducer control
* second motor: 75KW×4P name brand transducer control
c) Spiral tube
* First diameter: 170mm
* Second diameter: 200mm
*Material: 38CrMoAl (nitrogen processing to the surface)
* Heating area: 19sets
* Method of heating
Cast-aluminum heater and strip-shape heater
* Method of cooling: cooling by cycle water
d) Spiral stick
* First diameter: 100mm (L/D-36:1)
* Second diameter: 130mm (L/D-32:1)
* Material: 38CrMoAl (nitrogen processing to the surface)
* Compression ratio: 3:1
* Notating speed: 0-50r/min

 

4. Vesicant injection unit: 1set
* Sort of vesicant: Liquid butane
* Sort of pump: high pressure measure pump
* Output pressure: max 30MPa
* Output regulation: Regulate the itinerary of piston or control by transducer
* Pressure panel: 0-60MPa
* Process control: scale handwheel
* Driving motor by pump: 2.2KW×4P×1 set

5. Foaming mold-head unit
* Model: roundness expanding mould with wind cooling
a) Dia. 100, regulatable, 1set
b) Dia. 130, regulatable, 1set
* Material: 38CrMoAl (nitrogen processing to the surface)
* Heating method: heater
* Fuse pressure panel: 40Mpa
* Diameter of mold lips: user decides himself based on width of sheet
* Thickness control
Regulate by the speed of spiral stick and the distance between mold heads
* Material: special steel for heating control
* Method of heating: heater
* Heating region: 1 region
* Fuse pressure panel: 1set, 60Mpa
* Fuse temperature: T/M detector, 1 detecting site

6. Auto replacing net device system: 1set
Shift channels and shunt by-pass, without stopping machine,and not breaking feed

7. Air ring &mold drum unit
* Air ring
a) Material: iron
b) Blowing method: air engine
c) Air motor: 1/2HP
* Mold drum
a) Material: steel

No. 2 EPS Foam Hi-Speed Vacuum Forming Machine

Usage:
With the equipments developed by ourselves, the testing workshop can produce various products included EPS foam fast food box, aquatic product dish, supermarket dish, cake dish, and instant noodle bowl etc. We can customize the products as required by the customer on the specifications, thickness and weight etc. Our products are popular both at home and abroad.

 

I. QUANTITY: ONE SET
II. MAIN PARAMETERS:
1. Width of output products: 1100mm
2. Max. Forming Area: 1100X1300mm
3. Min. Forming Area: 600X600mm
4. Forming Speed: 2.5-6mould/s
5. Feeding rack: 2340×1310×1520 mm
6. Cutting rack: 2200×1250×1900 mm
7. Vacuum capacity: 600L
8. Hydraulic system: 13KW/300L
9. Power: 13KW
10. Heating power: 40KW
11. Power supply: 380V/50HZ, Tri-phase, four wires
12. Dimension: 5230×1748×2310mm
13. Weight: 7.5T

III.Configuration and specification:
1. Main Unit
a. Electric heating box made in size 1000 × 2500mm. 34 zone temperature controls. Box will be back out automatically when material plugged up. The arrangement of upper and lower electric heaters are using chengmei arrangement procedures, and added protective net with up and down.
b. Hydraulic lifting upper and lower platform, Dia.120oil/four guide pole of mould Dia. 75)/1240×1190 platform
c. Double-row tip style sheet conveying chain, tensioning screw rod. Feeding adopts 2.9KW Japanese Yaskawa servomotors, which with high speed and feeding is accurate.
d. Chain track width can be adjusted within 600~1000mm.
e. 5.5KW water-ring vacuum pump.
f. Electric appliance:
1) The temperature control meter: HUIBANG, China (0~400°C);
2) Contactors: Schneider.
3) PLC program: Siemens, Touch screens: famous products from France;
4) Proximity Switches:
5) Photoelectric sensor: Omron, Japan
6) Air switch: LG, Korea

h. Hydraulic part:
1) Hydraulic system control valves: TAIWAN;
2) Oil pump: Yuci, Sino-China Joint Venture;
3) Cylinder: Welding cylinder, sealing products are imported from abroad.
4) Hydraulic system in the machine. The upper and lower cylinder has its own system.
5) Fixed the cylinder from upward to downward

2. Feeding Rack
The shapeless EPS table adopts cylinder to feed automatically;
Adopt rubber roller to release the sheet, photosensor switch control.
Width: 1000 mm, each can be placed two rollers.