Pyrolysis plant for plastic and waste engine oil , tyre pyrolysis machine , pyrolysis reactor
USD $5,000 - $300,000 /Set
Min.Order:1 Set
China High Profit Best Price pyrolysis plant
Descriptions of pyrolysis plant:
Waste Tire Pyrolysis Oil Purification Plant/Tire Recycling Oil Machine is a new type of tyre oil filtration machine researched by our company through many times of experiment combined with the actual situation. The whole treating process is going under low temperature. It can effectively remove the tiny particles and colloidal matter in the tyre oil, and meanwhile it can remove the odour of the oil, and finally makes the oil color looks clean and transparent and improve the economic value. It features high recycling rate, low costs of energy consumption, good oil processing ability. It is suitable for purification of tyre pyrolysis oil.
Item | Content | ||
Input-raw materials | Waste Tire/Plastic/Rubber; Medical Waste | ||
Output-end products | Fuel Oil, Carbon Black and Steel Wire | ||
Fuel to heat the reactor | Coal, Fuel Gas, Fuel Oil, wood, etc | ||
Model | WJ-6 | WJ-8 | WJ-9 |
Reactor size (L*W) | 6000mm*2200mm | 6200mm*2800mm | 7100mm*2800mm |
Capacity/D | 6T/D | 8-10/D | 16-20T/D |
Power | 24KW | 30KW | 54KW |
Space for Machine(L*W*H) | 30m*10m*10m | 30m*10m*10m | 40m*10m*10m |
Steel Thickness of Reactor | 12mm | 16mm | 16mm |
Life time | 5-8years | ||
Reactor Structure | Horizontal & Rotary | ||
Heating Mode | Combination of direct and indirect heating | ||
Cooling Mode | Environmental Water Cooling | ||
Pressure | Normal Pressure | ||
Workers Needed | 2-3 Workers Per Shift | ||
Oil Yield Rate | 50%(differ according to different raw materials) | ||
Working Form | Continuous/Batch |
Feature of pyrolysis plant:
1.The lagging casing outside the reaction kettle can maintain the temperature and save fuel. Its oil extraction rate is increased by 4%.
2.Horizontal condenser system can completely condensate the oil and gas and the larger the condensation area, the better the condensation effect.
3.All of the feeding, slagging, alarm, negative pressure adjustment, waste gas recovery processes are applied with automatic mature technology.
4.The waste gas from the refining process can be recycled by exhaust gas recycling system and flow though the pipes to the stove to heat the equipment, thus the fuel will be saved and the operation and worker safety will be ensured.
5.Pressure gauge, alarm bell, and the safe valve ensure the safety of the equipment.
6.Details of the equipment, including its introduction, photos, price, payment method, shipping type, and delivery deadline will be provided.
7.1 year warranty period and on-site installation guide and operation and commissioning are also provided.
Performance advantage of pyrolysis plant:
1.oil-gas separation
2. High mechanical degree
3.Wide raw material sources
4.Desulfurization strong atomized dust removal+ink dust removal. The smoke conforms to state environmental protection requirements
5.Filtration treatment after splitting decomposition can improve the oil quality. The oil can be sold directly as petroleum products.
6. High temperature spray and evaporation, marinate among low temperature, less construction area, easy to clean, good cooling effect. Water-cooling tower is usually not needed.
working process:
Firstly , the raw material is put into furnace,then seal the feed inlet system.
secondly,burned the fuel material(coal,or wood,or natural gas ,oil ) in the combustion system
the reactor will slowly heat ,when the temperature reach around 250 degree celsius,it will produce oil gas .
oil gas will be processed by our technology ,then gone to cooling system to cold liquid oil.
the gas which can not be liquid under normal pressure ,which will be desinged to back to combustion system to instead the fuel material to burn the reactor .which can save energy very much .
after finished oil produce ,the temperation of reacor will be down ,in same time ,carbon black will be discharged automatically.
Lastly,when the temperature fall to 100 degree celsius,worker could opened the door of reactor to discharge of steel wire .
then can start to another batch working.
Security 100%:
1.100% Avoid burn technology.
2.explosion-proof technology for 100%.
3.With auto welding machine for waste tire oil pyrolysis plant, it can not only greatly improve working efficiency but also guarantee the welding quality.
4.Professional thermometer, pressure gauge and safey explosion-proof valve.
5.It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. but we special design which is hydroseal and gas gun .It is not only guarantee the safety but also can save the fuel.
6.The third generation of heating method which combines the advantages from direct and indirect heating . It is safe for the operation.
Distillation equipment list
degumming tank
distillation kettle
distillation column
oil gauge
sarkozy dragon buffer tank
resid temporary storage tank
shell heat exchanger
re-cooler
vacuum buffer tank
exhaust processor
LG20 tube furnace
negative pressure injector
draft fan
cooling pool
vacuum pool
control panel
other types:
Descriptions of plastic to fuel conversion:
The whole set of waste plastic refining equipment consists of 14 parts, reaction kettle, transmission gear, catalyst chamber, vertical condenser, oil-water separator, horizontal condenser, heavy oil tank, light oil tank, safety device, vacuum system, dust pelletizing system, odor removal system, induced draft fan, and chimney.
Reaction kettle and cooling system are the important parts of this refining equipment. Reaction kettle directly decides the safety and service life of the refining equipment. It is welded from boiler plate and the welding quality has direct effects on the safety and service life of the reaction kettle. Therefore, automatic welding and X-ray flaw detection technology are applied to ensure the quality of the welding line.
The cooling system has two parts: first cooling and second cooling, which are respectively composed of vertical condenser and horizontal condenser. The whole cooling area of the cooling system can be up to 100m2, thus it ensures a higher oil extraction rate.
Descriptions of waste engine oil recycling:
engine oil change machine can be used in black engine oil,crude oil,plastic oil and shale oil, to get gasoline and diesel oil through distilled catalyst. Pumping into the heater with Waste oil , through the coal (or fuel oil, gas) heating to working temperature, the maximum working temperature about 410 degree and the required gasoline and diesel oil can be obtained after catalytic distillation. When the reaction of waste oil in reactor is complete, stop heating, and remove residue from the tank of bottom, then this machine can be used again.