Product Description
What's Auto Tool Change(ATC)??
Auto Tool Changer Principle:
The machine uses a cylinder power system to control the pushing and retracting of the tool magazine, and is equipped with more than four sensors to repeatedly confirm the working environment to ensure the correct operation of the system. Compared with the traditional fixed tool magazine structure, the error tolerance rate is greatly improved, ensuring the service life of the tool magazine and the danger brought by operating errors. The increased tool magazine shell effectively prevents dust accumulation,reduces air flow, and plays a certain role in inhibiting tool holder oxidation.
UTECH M3000S ATC CNC Router is manufactured using global state-of-the-art techniques with advanced engineering, workmanship and built to last with all steel construction and superior components such as precision linear bearings and rails. Key features are a 9KW(12HP) high frequency automatic tool changer spindle with 4-position tool rack,pneumatically retractable vacuum hood and multi-zone vacuum t-slot table. The system includes Servo motors and controls with handle controller.
The machine uses a cylinder power system to control the pushing and retracting of the tool magazine, and is equipped with more than four sensors to repeatedly confirm the working environment to ensure the correct operation of the system. Compared with the traditional fixed tool magazine structure, the error tolerance rate is greatly improved, ensuring the service life of the tool magazine and the danger brought by operating errors. The increased tool magazine shell effectively prevents dust accumulation,reduces air flow, and plays a certain role in inhibiting tool holder oxidation.
UTECH M3000S ATC CNC Router is manufactured using global state-of-the-art techniques with advanced engineering, workmanship and built to last with all steel construction and superior components such as precision linear bearings and rails. Key features are a 9KW(12HP) high frequency automatic tool changer spindle with 4-position tool rack,pneumatically retractable vacuum hood and multi-zone vacuum t-slot table. The system includes Servo motors and controls with handle controller.
Product parameter
Standard machine details:
(1) Working area: 1300*2500*200mm
(2) Spindle: 9kw HQD air cooling spindle
(3) Control system: Weihong NK105 G3 handle controller(NK260, Syntec is optional)
(4) Drive system: Leadshine hybrid servo + reducer structure
(5) Transmission: Gear rack transmission+TBI ball screw
(6) Whole machine with PMI linear guide rail+Flange slider
(7) Oil mist cooling system for helping you processing metal materials
(8) French Schneider original electronic components.
(9) Table: Vaccum&T-slot table
According to your material and thickness, we'll share proper sugestions with you, machine design and configurations all could be customized.
If you don't know how to choose a proper machine for yourself or your customer, just tell me your main industry, material and thickness. UTECH team will provide all things with you.
(2) Spindle: 9kw HQD air cooling spindle
(3) Control system: Weihong NK105 G3 handle controller(NK260, Syntec is optional)
(4) Drive system: Leadshine hybrid servo + reducer structure
(5) Transmission: Gear rack transmission+TBI ball screw
(6) Whole machine with PMI linear guide rail+Flange slider
(7) Oil mist cooling system for helping you processing metal materials
(8) French Schneider original electronic components.
(9) Table: Vaccum&T-slot table
According to your material and thickness, we'll share proper sugestions with you, machine design and configurations all could be customized.
If you don't know how to choose a proper machine for yourself or your customer, just tell me your main industry, material and thickness. UTECH team will provide all things with you.
Standard Information of SOFIA 3TH CNC Router Machine | ||||||
Model | SOFIA1325-3th | |||||
Working area | X axis travel | 1300mm | ||||
Y axis travel | 2500mm | |||||
Z axis travel | 200mm | |||||
Transmission device | X axis transmission mode | 1.25M helical rack gear transmission | ||||
Y axis transmission mode | 1.25M helical rack gear transmission | |||||
Z axis transmission mode | Taiwan TBI ball screw | |||||
Table structure | T-slot and Vacuum Table | |||||
Travel speed | 0-35000mm/min | |||||
Spindle power | 9kw water cooled spindle+ER25 cutter | |||||
Inverter | 11kw inverter | |||||
Spindle speed | 0-24000rpm/min | |||||
Diameter of cutter | φ3.175-φ12.7mm | |||||
Drive Motors | Leadshine hybrid servo + reducer structure | |||||
Command code | hPGL G-code | |||||
Working voltage | AC220V/50/60Hz, 3PH (Option: 110V, 380V) | |||||
Device interface | Standard PCI/USB interface Optional | |||||
Resolution | 0.01mm | |||||
Machine size | 1935*3015*1500mm | |||||
Machine weight | 1200kg | |||||
Running Environment Temperature | 0 - 45 Centigrade | |||||
Relative Humidity | 30% - 75% | |||||
Details Images
Lathe Bed
Main body with industrial welding technology, quench dealing method, and then with high precision milling machining to build. All the accessories are made one time by a 5axis machining center. The strong bed welding process ensures the bearing capacity and stability of the bed, to ensure the machine's rigidity and accuracy.
Magazine Tool
Tool change: cylinder-sensor (limit) - send signal - push-pull tool changer. The spindle pressure is 0.6 MPa. Processing accuracy 0.01mm. It takes only 6s to change the tool holder.
9kw HQD ATC Spindle
High precision 9kw air cooling ATC spindle motor, after twice dynamic balance precision testing, can ensure the machining accuracy. Is equipped with an ISO30 tool holder and ER32 collect, programmable speeds of up to 24,000 RPM.
Double Table
Unique multipurpose bakelite plate vacuum and aluminum clamping bed, with 4-8 adsorption zone, could be independent control to achieve adsorb and clamp. The vacuum table is with multi zones, which allows the operator to switch from full sheet processing to smaller part processing. Every vacuum zone is controlled by separated valves on the front of the machine, and whole vacuum zones
are with one general valve to control.
are with one general valve to control.
Positioning Cylinder
For the standard 1325, the positioning cylinders are usually distributed in 2 on the X-axis and 3 on the Y-axis. These pneumatic devices form an L-shaped right angle. Function: Position the plate to be processed, reduce the time of manual positioning of the plate, and improve the efficiency of plate feeding. After installing the positioning cylinder, it is possible to ensure that each sheet is placed in the same position, without repeating the definition of the workpiece origin to ensure the positioning accuracy,which is simple to operate and saves time. The main point is safety performance. The positioning of the cylinder is also controlled by the control system's program. It has a cross-border protection device. When the positioning shaft of the cylinder extends, the machine automatically stops working to prevent the spindle tool from cutting the cylinder or the cylinder shaft from damaging the tool. , Can avoid unnecessary losses in a limited way.
Reducer
UTECH equipment is equipped with standard reducer structure---patented step reducer/Japan SHIMPO reducer 1:5/1:10. Compared with the reduction gear and the structure inside the gear box, the belt of the timing belt has a certain tension and is easy to loosen.
It is often necessary to change the belt. There is also a gear box for the machine to decelerate. When the machine needs to decelerate and stop, the gear box has no effect. Obviously, and due to the use of timing belts, great inertia is easy to slip and overtravel. The reducer has the characteristics of low backlash, low noise, high strength, and accurate deceleration effect.
It is often necessary to change the belt. There is also a gear box for the machine to decelerate. When the machine needs to decelerate and stop, the gear box has no effect. Obviously, and due to the use of timing belts, great inertia is easy to slip and overtravel. The reducer has the characteristics of low backlash, low noise, high strength, and accurate deceleration effect.
Applications
Advertising industry | Acrylic cutting, density board cutting, snowflake cutting, double color board carving, various advertising boards. |
Furniture industry | Cabinet doors, wooden doors, solid wood, mahogany furniture, antique furniture, all kinds of composite sheet cutting carving. |
Plate processing industry | Insulation board, plastic work piece, PCB board, anti-double board, epoxy resin, ABS, PP, PE and other carbon mixtures. |
Crafts industry | Artificial marble, PVC, wood, plexiglass, copper aluminum and so on. |
Decoration industry | The screen, wave plate, wood, artificial marble, organic board, decorative board, double color board and other materials on various exquisite patterns and text carving. |
Packing
1. Packing wooden case is after fumigation treatment. Needn’t timber inspection, saving shipping time.
2. All the spare parts of the machine were covered by some soft materials, mainly avoiding all damages that could happen in the delivery process. Then we’ll cover plastic wrap out it tightly, make sure intact of the covered soft materials, also avoiding Waterproof and rust proof.
3. The outmost is a wooden case with fixed formwork.
4. The bottom of the wooden case has a firm iron jack, convenient for handling and transport.
FAQ
Difference between Multi-spindle CNC Router and ATC CNC Router
How to Choose?
The multi-spindle CNC Router reduces the purchasing cost of users and realizes automatic tool change, but the number of tools is limited, such as 3, 4, or 8 at most. The ATC CNC Router has a tool magazine (linear tool magazine or carousel tool magazine).
According to the different needs of different customers, there’re different tool magazine capacities that can be chosen, 4, 8, 10,12, 16, or more, when changing the tool, the machine head moves to the tool magazine, selects the required tool, and returns to continue carving. Realize quick tool change, improve work efficiency.
The multi-spindle CNC Router can be operated in simple steps such as engraving cutting and drilling. The ATC CNC Router supports some functions of boring, drilling, side milling, and chamfering in addition to engraving and cutting.
The multi-spindle CNC Router is mainly for the middle-end customer group, suitable for all kinds of door processing and other process simple operations, 2-3 or 3-4 tools can complete the work. The ATC CNC Router is aimed at high-end customers. It can produce works with complex colors, different shapes, high precision, and many tools that can be completed.
In general, if you have an adequate budget, require high precision cutting, the processing technology is more complex, and wanna high efficiency, you can choose ATC CNC Router. Whatever you choose, just tell us what you want, UTECH will provide all kinds of solutions for reference.
