Product Description
PP melt blown filter cartridge production line is an equipment that used to produce pp filter cartridges which are widely used both in household water purifier and industrial wastewater pretreatment. And the principle of this equipment is as below:
There are two kinds of PP melt blown filter cartridge production lines, one is adopting roots blower as the pressure –driven system; the other is using air compressor with air tank. Whatever both principle is similar as below:
Auto Feeder feeds 100% new drawing class polypropylene into Extruder. Then pp materials are melt by heating through Extruder. Roots Blower or Air Compressor and Air Tank blows the air into Air Heater and then the heated air will blow the liquid melted polypropylene materials through the Nozzle Heads (with hundreds of small holes in the mold), and finally threaded materials arrive at the spindle of Winding Device. Winding Device rotates and forms filter cartridges. Then formed filter cartridges get off the spindle and reach to Auto Cutter. Auto Cutter cuts them according to the required length upon customers’ requirement.
CE certification
2E2M PP melt blown filter making machine includes:
3 Extruders;
3 Molds;
3 Auto feeders;
3 Air Heaters;
1 Air Compressor ;
1 Air Tank;
1 Receiving Machine& Auto Center;
1 Small Controller;
1 Cleaning Machine for cleaning the mold.
Differences between machine with Roots Blower and machine with Air compressor and with air tank
Roots Blower | Air compressor and air tank |
Could install variable frequency system | Could install variable frequency system |
Itself could pre-heat the air to be 80~90 degree and to some extent it saves heating energy | Can NOT pre-heat the air |
Maintenance fee is cheaper | Maintenance fee is costly |
Air Displacement 6.32m³ /min; Air Pressure: 0.8kgf/cm² Thus, roots blower uses wind power to blow the liquid pp into pp fiber/silk and by control this to change the diameter of pp fiber; Another difference, we think using roots blower is more saving heating electricity fee, because the air from roots blower has already been 80~90℃before it enters into the air heater(normally it needs to arrive 230℃ and keep). That’s why it saves power in air heating.
| Air Displacement 5.0m³ /min; Air Pressure: 0.8Mpa ≈ 8.15kgf/cm²(1Mpa=1000000Pa) Thus, and air compressor uses air pressure to blow the liquid pp into pp fiber/silk and by control this to change the diameter of pp fiber; Some customers think it is easier to control the air pressure of air compressor to change the diameter of pp fiber which is an important factor to affect pp filter micro. While in our experience both machines can make filter micro from 0.05micro to 100micro. But if you choose our air compressor type, our air heater for air compressor could arrive 230℃in only 10minutes and then temperature never change and very stable. |
Parameter
Name | PP melt blown filter making machine/ PP spun filter making machine |
Mode | UAC-3 |
Total Installed Power | 98 KW |
Actual Running Power | 45-50 KW |
Output | 4500~5500pcs/day (refer to 10” filters) |
Raw Material | 100% New Polypropylene |
Internal Diameter | 28mm default (free to customize) |
Outer Diameter | 38~120mm (free to customize) |
Length | 5",10",20",30",...(free to customize) |
Filter Precision | 0-20 micron |
Filter Surface | Smooth Surface (extra tool) Orange Peel Surface (extra tool) Micro-grooving Surface(extra tool) Groove Surface (grooving machine) Dotted Surface (extra tool) Logo on Surface (carving machine) |
Default Voltage | 3 Phase 380V or; 1 Phase 220V If you need other voltage, extra $500 shall be charged. |
Machine Weight | 2.6-3.5T |
Operation Area | 50m2(L*W)*3m (H) or above |
Container Size | 8~10 wooden boxes and use 20’’ container |
Kindly contact us for more information.
Training: 2 solutions
1. Welcome to stay in our factory for a long-term training 7~14days until you master all the skills.
2. We provide an installing and training service to your factory in 7~14days until you master all the skills and you should take care of the plane ticket, hotel and living cost during this time.
After-sale Services
One-year warranty is ensured. We provide new parts (except easy-wear parts) for free if your machine is broken without human factor.
If you have any questions, our engineers are always available to give a comprehensive answer with their 30-year experience in filter making industry.
Packaging & Shipping
Every part is packed by plastic film, and all are packed in wooden case.
Shanghai Port is our usual choice, but other ports are available due to your requirements.
Company Profile
Wuxi ANGE Environmental Technology Company Limited is a professional manufacturer specializing in full automatic PP melt blown filter production lines. We excel at PP filter machines and string wound equipment with 20 years’ experience in machine design and filter making factory. We value the quality and the cost for clients very much, as well as providing unlimited long-term technical guide by email or Skype. It is our supreme honor to have clients in our factory for a visit. Customers around the world are always welcome with extreme hospitality.