Performance beyond expectations
Turning Tools
Series Expansion "Mono-Block Holder" Added to the "GY Series" Grooving SystemThe existing GY Series has received a favorable reception as a breakthrough in grooving tools that offers the ultimate in rigidity with a unique clamping technology called TRI-LOCK. This modular type holder (1) system realizes high efficiency machining. A newly developed mono-block type holder with zero offset between the holder and cutting edge has been released to complement the existing range.
Features of the zero offset mono-block holder 1.The tool offset compensation can be easily set because the offset between the side of the holder and the cutting edge is zero mm. 2.Mono-block type holders with high rigidity can improve surface finishes and prevent vibration. 3.The price of mono-block holders is less than modular types, although the application range is limited compared to modular types that have interchangeable parts.
(1) Modular type holder: A modular type holder is a tool that is made from separate but modular parts that are interchangeable between tools. This means in the event of damage, or if another type of tool is required, it is possible to replace only a single part rather than the whole tool. This provides a high level of convenience and cost effectiveness compared to mono-block type holders.
Product name: Zero offset mono-block holder for GY series grooving system Number of items: 40 items
Series Expansion Holder and Insert for Small Lathes Added to the "GY Series" Grooving System GY Series has received a favorable reception in the market place as a breakthrough tool that offers the ultimate rigidity and accuracy when grooving. A mono-block type holder (for 1.5 mm - 3.18 mm) and an insert with a width of 1.5 mm have been added to the GY Series to meet the demands of small lathe users.
Features: GS/GM breakers for cutting off and grooving will be available as standard items. 1.Popular insert grades; VP10RT, VP20RT and NX2525 will be available as standard items. They deliver superior performance when cutting steels, stainless steel, cast iron, heat resistant and titanium alloys. 2.High rigidity due to the mono-block type holder. Good surface finish is realized by preventing vibration.
Product name: "GY Series" Grooving System Number of items: 1.5 mm insert widthGS breaker for cutting off and grooving (Low feed) / 3 items GM breaker for cutting off and grooving (Medium feed) / 3 items Tool holder for external cutting / 32 items
Series expansion. Ground Insert for Multifunctional Machining with MF breaker added to Grooving System “GY Series”“GY Series” has received a favorable reception as a breakthrough tool that offers ultimate rigidity and accuracy when grooving. Its unique clamping technology TRI-LOCK System (1) has dramatically increased stability which is a weak point in Modular type holder (2).
To meet the demand in achieving high efficient machining using grooving holder, Ground Insert for Multifunctional Machining with MF breaker has been added to the Grooving System “GY Series”.
Features of Ground Insert for Multifunctional Machining with MF breaker
1.Groove width from 2mm to 6.35mm will be available as standard items. Standardizing the cutting edge width which makes available to C type retaining ring (Cerclip). 2.Ground insert for peripheral grinding with MF breaker has higher precision as compared with M class inserts.(Tolerance of width of tooth: 0.02 for MF breaker in contrast to 0.03-0.04 for M class insert.) 3.Ground insert with MF breaker promotes efficient chip breaking with the molded breaker’s advantage. 4.Not only available to external and internal grooving but also available to face grooving by single piece of insert. Available for a modular blade for external and internal grooving and a modular holder for internal grooving. 5. 4 types of grade; cermet grade “NX2525”, PVD coated carbide grade “VP10RT”/ “VP20RT” and carbide grade “RT9010” will be available as standard items.
(1) TRI-LOCK System: The TRI-LOCK System ensures the blade is securely fixed in 3 directions (side, front and top), giving high rigidity for stable grooving performance.
(2) Modular type holder: Modular type holder is a tool that is formed partly from replacement type of the body. It is possible to replace only a failure part when a tool breaks, thereby providing high convenience and cost effectiveness compared to a mono block type holder.
Product name:Ground Insert for Multifunctional Machining with MF breaker for Grooving System “GY Series” Number of items:112 items
Series Expansion. Blade for end face width 2.0mm/2.5mm/3.0mm added to Grooving system GY series Mitsubishi Materials Corporation has additionaly launched blade for end face width 2.0mm/2.5mm/3.0mm to grooving system GY series
New CVD Coated Carbide Grade for Steels Turning MC6015 An insert with excellent wear and fracture resistance has been needed for turning steels at cutting speeds that exceed 300m/min. The new MC6015 grade for steel turning fulfils that need by delivering substantially better wear resistance through the adoption of an optimized crystal growth, Nano-Texture Coating Technology. This coating technology permits high speed, efficient machining even at high temperatures. Furthermore, MC6025 expanded the range of applications it could be applied to by adding a chip breaker for the medium interrupted and general purpose machining area.
Features of the CVD coated carbide grade, MC6015, for steel turning.
1.Proprietary Nano Texture Coating Technology achieves overwhelmingly high wear and chipping resistance. 2.Proprietary TOUGH-GRIP Technology prevents the delamination of the coating because the interface structure of the coating layers is controlled at a nano level. 3.The new chipbreakers will be available as standard items to complement the existing range of LP breaker for light cutting, MP breaker for medium cutting and RP breaker for rough machining.
Product name: MC6015 - CVD coated carbide grade for steel turning. Number of items: Negative insert 187 items Positive insert 80 items Additional items of MC6025, Negative insert 31 items
New Coated CBN Grade BC8110 for High Hardened Steel Turning The new BC8110 grade for high hardened steel turning delivers substantially better wear resistance by adopting a newly developed, special ceramic coating. BC8110 achieves high efficiency cutting with extended tool life that requires fewer tool changes and also maintains high quality surface finishes even during the extended tool life period.
Features of the coated CBN grade,BC8110, for high hardened steel turning: 1.The newly developed special ceramic coating improves wear and chipping resistance. 2.Dispersal of the new Ultra Micro-particle Binder in BC8110 prevents linear crack development that can cause sudden fracturing.3.Improved adhesion to the CBN surface provides increased peeling resistance.
Product name: BC8110 - Coated CBN grade for high hardened steel turning Number of items: 157 items.
Series Expansion New ISO Insert Series for Cast Iron Turning Cast iron with superior durability and vibration absorption properties are used for various components such as automotive, agricultural and transportation machinery parts. An improvement of productivity when machining these parts is essential.CVD coated carbide grades especially have required further improvements in wear and fracture resistance during high speed cutting. To satisfy this demand, the CVD coated carbide grades for cast iron turning, "MC5005" and "MC5015" were released in November 2013 and have received a favorable reception as a tool that realizes high speed and high efficiency when machining cast iron.179 new inserts for turning of cast iron have been added that include a range of larger sized inserts and a wiper type insert to allow wider range of applications.
Features: 1.MC5005 and MC5015 achieve superior wear resistance when turning cast iron due to the CVD nano-coated layer with high strength. This layer is formed using the synergistic effects between "Nano-texture coating technology" and "TOUGH-GRIP Technology". 2.The CVD coated carbide grade MC5005 adopts an Al2O3 super thick layer, which is the thickest in the world, so it can provide higher wear resistance than ceramics during continuous machining of gray cast iron at a cutting speed of 600m/min. 3.The CVD coated carbide grade MC5015 is not only a general purpose grade with an optimum balance of sharpness and wear resistance, but it is also a tough grade that can provide excellent fracture resistance during interrupted machining of high hardness ductile cast iron FCD700. 4.Inserts without a clamping hole are also available for high speed cutting and have been added with the breakers suitable for cast iron turning; LK breaker (light cutting), MK breaker (medium cutting), and RK breaker (rough cutting).
(1) Nano-Texture Coating Technology: Nano-Texture Coating Technology is the technology that controls the particle size of the coating at level much more minute than conventional sizes. This improves the strength of the CVD coated layer and leads to excellent wear and fracture resistance.
(2) TOUGH-GRIP Technology: Tough-GRIP Technology is the technology that greatly enhances the interlayer adhesion of the CVD coated layers. This maintains the interface structure of coating at a nano level and prevents delamination.
Product name: Insert Series for Turning of Cast Iron. Number of items: 179 items
Series Expansion New Insert Series for Turning of Difficult-to-cut Materials In recent years there has been a widespread shift towards the use of difficult-to-cut materials such as titanium alloy, heat resistant and corrosion resistant alloys in various industries, in particular the aircraft and medical field. Difficult-to-cut materials have low thermal conductivity that causes rapid increases in cutting edge temperature. This causes the problems such as jamming of continuous chips and chipping of the edge due to welding and vibration during high efficiency machining. To solve the problems, new optimized insert grades "MP9015"/"MP9005"/"MP9015" for turning of difficult-to-cut materials were released in November 2013. These new grades have received a favorable reception in the market place by providing superior wear, fracture and welding resistance, as well as longer tool life.To cover a wide range of applications, 64 new inserts for turning of difficult-to-cut materials have been added and are mainly focused the popularly requested larger size of insert.
Features: 1.PVD coated carbide grades "MP9015/MP9005" for turning difficult-to-cut materials achieve long tool life when turning superalloys by using a high (Al,Ti)N single layer coating that is controlled during manufacture by Al-rich technology. The coating is combined with the LS, MS and RS breakers that are also specialized for turning of difficult-to-cut materials. 2.Carbide grade "MT9015" for turning of difficult-to-cut materials" possesses both superior wear and fracture resistance. When combining this grade with the LS, MS or RS breaker, it gives longer tool life when turning titanium alloys. 3.Allows a wide range of different machining applications when using the LS breaker that is optimized for light cutting, MS breaker optimized for medium cutting and the RS breaker optimized for roughing. All breakers will be available as standard items.
(Terminology): Al-rich technology:Al-rich technology is a new coating technology that increases the content of aluminum. The high Al leads to improved layer hardness and oxidation onset temperature and stabilizes the high hardness layer. Furthermore, it delivers overwhelmingly high wear, fracture, crater and welding resistance.
Product name: Insert Series for Turning of Difficult-to-cut Materials Number of items: 64 items
Series Expansion. PVD Coated Carbide Grade for Stainless Steel Turning "MP7035"Stainless steel has been used in various fields such as for household goods, building parts, automobile parts and chemical industrial parts. Stainless steel has low thermal conductivity, tends to be sticky and is subjected to work hardening, thus leading to the following problems: 1) It is prone to lower the tool life due to plastic deformation of the cutting edge, 2) It is prone to have abnormal damage due to welding, 3) It is prone to form burrs due to major flank notch of depth of cut. It is therefore well known as being difficult to machine. To address these problems, newly developed LM/MM/RM/GM breaker for stainless steel turning and new grades; MC7015/MC7025 (CVD coated carbide grade)/MP7035 (PVD coated carbide grade) were released at December 2012. Moreover, 134 items were added to the insert series for stainless steel turning at April 2013.These series make it possible to carry out stable machining to cover a wide range of different machining applications that lead to improved productivity. Thus these items are highly commended by customers. To allow wider range of applications, LM/MM breakers for 7° positive insert and 5° positive insert have been added to PVD Coated Carbide Grade for Stainless Steel Turning "MP7035". Therefore, "Insert Series for Stainless Steel Turning" have been expanded.
Features of "Insert Series for Stainless Steel Turning" 1.7°/5° positive breaker for light cutting: LM breaker : The large rake angle optimizes chip flow and controls welding of workpiece materials, thereby achieving good finished surface 2.7°/5° positive breaker for steel medium cutting: MM breaker: The flat land edge and large rake angle achieves a good balance between wear resistance and fracture resistance. This enables high efficiency machining.
Product name: PVD Coated Carbide Grade for Stainless Steel Turning "MP7035" Number of items: 7° positive insert / 48items 5° positive insert / 6items
Series Expansion. Add New Breaker Systems to Cermet Grade for Steel Turning "MP3025" and "NX2525"In actual production lines, the parts manufacturers, including the automotive industry, are working towards the reduction of downtime in production line caused by abnormal fracturing of tool and the shortening of actual machining hours to increase their productivity.Total 259 items; LP/RP breaker for negative insert and newly developed FP/LP/MP breaker for 7°/5° positive insert for steel turning were released at April 2013. These series make it possible to carry out stable machining to cover a wide range of different machining applications that lead to improved productivity. Thus these items are highly commended by customers.To allow wider range of applications, FP/LP/MP breakers have been added to Cermet Grade for Steel Turning "MP3025"/"NX2525" for 7° positive insert and 5° positive insert. Therefore, "Insert Series for Steel Turning" have been expanded.
Features of "Insert Series for Steel Turning" 1. 7°/5° positive breaker for steel finish cutting: FP breaker : The cutting edge design with enhanced sharpness combines chip control and finished surface accuracy. 2. 7°/5° positive breaker for steel light cutting: LP breaker : The large rake angle optimizes chip flow and controls welding of workpiece materials, thereby achieving good finished surface. 3. 7°/5° positive breaker for steel medium cutting: MP breaker : The flat land edge and large rake angle achieves a good balance between wear resistance and fracture resistance. This enables high efficiency machining.
Asahi ShokoCo,. Ltd.
Our Company Profile
Our company was founded in 1953, and we are a machinery and tools dealer that does business primarily in the Kansai area of Japan. In the prominent manufacturing nation of Japan, we have grown alongside roughly 2,000 factories, ranging from small businesses to leading companies. Our company mainly focuses on wholesaling.
We carry a wide variety of tools needed for manufacturing. In addition to cost performance, our quick responsiveness to our customers' needs is very highly regarded. We are also expanding our Internet business, centered on Rakuten's website, and we are currently selling various products under the name PROCURE-A. We have turned our attention on markets beyond Japan around the world, and we have resolved to participate in Alibaba business.
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