Product Details

Single and Tandem Narrow gap welding system for reactor pressure vessel

Condition New
Place of Origin Jiangsu, China
Certification CE, ISO

Product Features

Tandem Wires Narrow-Gap Automatic Submerged Arc Welding Machine
Application: 
It is mainly used for automatic welding of the main circumferential joints in of heavy pressure vessels. The groove depth is 100- 600mm, with the gap width of 18-24 mm.

Technical characteristics:
 Double-sidewall tracking and height tracking ensure a constant distance between the welding wires and sidewall as well as a constant wire extension, helpful in improving the welding quality.
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 During the tandem wire welding process, the straight wire is upright down while the curved wire points to the side-wall. The two arcs form jointly one molten pool lead to a wider and thinner bead, which can utilize the heat of the subsequent bead to heat-treat the HAZ of the former one. As the welding heat input to the sidewall is less, the mechanical properties of the welded joint, especially the toughness of the heat-affected zone, are much better than those of the traditional submerged arc welding and even better than those of single wire narrow gap SAW.
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 Since the welding process is automatically conducted with two beads per layer, fine bead shape and smooth bead surface could be achieved. The slag crust could (fall off by themselves) detach automatically without manually cleaning.

 

Narrow gap SAW system

DESCRIPTION:

Specific Purpose:

For narrow gap welding of thick plate

Performance Characteristic

The system consists of narrow gap welding head, electrical cross sliding guide, two-dimensional tracing device, wire feeder with dual-direction straightening device, PEH control box, LAF-1000 power source, 4×4m manipulator, 200t turning rolls, control system, flux recovery and conveying system.

AC servo and specially designed narrow gap welding torch make the weave reliable

Long distance laser tracker can trace the seam bottom and the height of both sides

The control system consisting of PLC, touch screen and AC servo can make the weave bead automatically

Technical Parameter:

 

    VESSEL THICKNESS

≤350mm

   GROOVE WIDTH

18-24mm

    JOINT TYPE

NARROW GAP

   WIRE DIAMETER

3,4mm

  WEAVE ANGLE

±3.5°

 

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