18.5KW K arch Roll Forming Machine
Simple introduction of machine
- The structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and process as a whole after welding.
- It has the ability of strong loading and stable operation when running the machine.
- All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively.
- We adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming .
- It is very easy to install the equipment and suitable for producing in the factory.
- The machine has features of low noise and high efficiency.
Details of main machine
| Item | Description |
| Coil width | 914mm |
| Effective width | 610mm |
| working speed | 12m—15m/min (not contain cutting) |
| Roll station | 24stations |
| Material of roller | 45 grade forge steel, polished and coated with chrome |
| Material of main shaft | 45 grade steel |
| Diameter roller | diameter 76mm |
| Total power | 18.5kw |
| Forming thickness | 0.8mm—1.2mm galvanized steel or metal 195Mpa-345Mpa |
| Transmission | By double line 1.0 inch Chains |
| Size of machine | About 9000 x 1500 x1200 (L x W x H) |
| Weight | About7 000Kgs |
| Color | Blue (it is also can changed depend on customer request) |
Arching machine
| Item | Description |
| Suited material | 0.8-1.6mm color steel coil |
| Thickness | 0.8mm min semi diameter of radian: 16mm |
| Thickness | 1.0mm min semi diameter of radian: 12mm |
| Thickness | 1.2mm min semi diameter of radian: 11mm |
| Speed of radian | 10m/min |
| Roll station of radian | 2 stations |
| Main power | 8.5KW |
| Working type | standing, curving |
| Control system | adopt transducer, Japan Brand |
| Size of machine (mm) | 2000x1800x2000 |
Introduction of Cutting
- Machine adopt hydraulic after cutting
- Cutting after forming: Cut the sheet after roll forming to required length
- Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
- Material of blade: CR12with heat treatment
- Length measuring: Automatic length measuring
- Tolerance of length: 3m+/- 1.5mm
Manual de-coiler
- Dimensions: 1700mm*1000mm*800mm
- Width of feeding: 1000mm
- Capability: 5 Ton
- Inter diameter: 550-610mm
- Mode of expand &fight: inner expand &fight by manual
- Way of feeding: manual
Control panel Panasonic
- Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase (this is can depend on customer request)
- Automatic length measurement
- Automatic quantity measurement
- Computer used to control length & quantity.
- Machine will automatically cut to length and stop when required quantity is achieved
- Length inaccuracy can be amended easily.
- Control panel: Button-type switch and touch screen
- Unit of length: millimeter (switched on the control panel)
Hydraulic station and manual out table
- Hydraulic station power: 4kw
- Hydraulic pressure: 12Mpa
- Jointed by 60mm*40mm tube
- Size: 1.0m long*0.8mwide*0.6-1mhigh
- One out table with two support roller
- Electric Seaming Machine: one unit main power: 0.75KW
Technological process
Decoiling—feeding—roll forming----cut to length—product packing manual---arching---seaming
Composition of machine
| NO. | Name | unit | Qty |
| 1 | Roll forming main machine | Set | 1 |
| 2 | Arching machine | Set | 1 |
| 3 | Manual decoiler | Set | 1 |
| 4 | Control panel | Set | 1 |
| 5 | Hydraulic station | Set | 1 |
| 6 | Manual out table | Set | 4 |
| 7 | Electric Seaming Machine | Set | 1 |
| 8 | Spare tools | Set | 1box |
