Flexible aluminium and stainless cable tray roll forming machine with PLC control
Flexible aluminium and stainless cable tray roll forming machine with PLC control
Specifications:
1.Simple operation with PLC control system;
2.Germany brand COPRA software designed and FEA anylazed rollers;
3.Raw materials of rollers: alloy steel;
2) Capabilites of machine:
It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.
Product speed by punching: 2.5~5m/min
Continuous rollforming speed: 10~15m/min
Material thickness: 1~2mm
Material require: Q235 cold roll steel
Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.
Main parameters:
Decoiler
Parameters:
Material width:860mm
Material weight:6000kg
Material inner diameter:460~510mm
Material outer diameter:1200mm
Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor
Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.
2) Flatting
Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.
Flatting bound: material thickness 1~2mm, material width 100~860mm
Drive power: 5.5kw frequency conversion electromotor
Speed reducer model: ZQ250
flatting speed:3~10 m/min
Parenthesis up and down a pair of fortified wheel
3) Continual punching mould
Amount: Each kind of width specification 1 set dies, total 6 sets
Die require: Cr12 quench
4) Servo feeding set
Servo electromotor power: 4.4kw
Multistage type feeding, memory ten group of memory functions
Man-machine contact surface numerical control system
Uses Mitsubishi servometer
5) Holds material (use in cushion section)
The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.
6) Guider
A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.
7) Main roll forming machine
tructure:Dragon Gate type memorial arch frame
forming frame: 16 sets
Forming variety: bridge frame
material max width:860mm
material max thickness:≤2.0mm
forming width: 100~600mm
forming height: 50~100mm
The diameter of the roller axis: 85mm
Roll mould material: Gcr15,quenching treatment:HRC58-62°
Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer
Autocephaly distribute gear case
8) Hydraulic cutting
Hydraulic pumping station: 5.5kw
blade cuttimg, blade material Cr12, quench treatment
9) Electrical control
Main operation control cubicle
Amount:1 set
Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)
PLC control: 1 set
8 inch liquid crystal touchscreens
All electrical element is the Mitsubishi original installation brand
Assistant control cubicle
Amount: 3 sets (follow decoiler, flatting, roll forming machine)
Control styp: manual handle
The complete line:
Software design
Processing technology:
uncoiler →guide rail → punching machine →roll former →cutter →staker