Product Details

Precision Calibration Tester Universal Indicator Testing Machine Fully Automated Automatic Dial Gauge Calibrator

Product Features

Product Overview

 

SJ2018 Fully Automated Dial Indicator Testing Machine
Regarding to the precision linear encoder system, long-life patented precision rail, high-end servo motor,patented non-reflective light source, high-resolution CCD camera, SJ2018 measures dialindicators accurately and automatically by applying with accurate control technology of glass-scale displacement and the intelligent image processing technology. A motor controlled by computer drives glass-scale to travel accurately; All data areacquired by software automatically without manual sampling; Indication values of test object are identified automatically by CCD camera which completely simulates manual reading; That Significantly reduces human labour and brainwork, as well as improves the testing speed.

SJ2018 is a fully automated testing machine. The operator only needs to install the dial indicator and select few parameters insoftware,then the machine measures automatically in accordance with selected norm after click the "Start" button. After measurement, the test data and report can be generated and printed quickly(including data list of measuring points, error carve of forward—reverse measuresurement, qualification& eligibility level of indication errors, etc.)
FEATURES AT A GLANCE

 

Product Functions

1. Artificial intelligence: Do not need manual reading & recording & calculating and manual adjustment with hand wheel or microdrum.
(1) Scale and indication value are identified automatically by the CCD camera which completely simulates manual reading, without observed, read and recorded by operator
(2) Function of automatic zeroing without manual zeroing before testing;
(3) A motor controlled by computer drives measuring spindle to arrive measuring point accurately, without manual adjustment by hand wheel or microdrum
(4) Powerful software automatically processes and qualifies the measured data, finally generates test result, additionally all test records can be queried, displayed, saved, printed.

2. Special light source:
(1) Patented no-reflective light source(Patent No.: ZL200620056214.1)
(2) If the surface of dial indicator is convex, the no-reflective light source is necessary to assure reliability of test data.

3. New patented slider:
National utility model patent(Patent No.: ZL201220239454.0)
Eliminate gap in forward – reverse measuring by reducing the wear between the slider and the guide rail;
High repeatability: significantly improve lifespan of the slider and guide rail.

4. Humanized design:
Thanks to user-friendly interface, operation of software is extremely simple. With Humanized design for both machine and software, the operator can be trained to use it in a short time. Particularly the system can identify pointer of dial indicator and acquire the indication value of object accurately even if the dial indicator is not in the right center of camera, so the dial indicator can be installed fast, and that simplifies the operating procedure and save operating time.

5. Large-capacity database
With built-in large-capacity storage space for database, the system can record and save all test records automatically.

6. Powerful print
Support user-defined template of report(curve, sheet or error value). Test data can be saved automatically, particularly a number of test reports can be printed at once.
PRODUCT SPECIFICATIONS

 

Measuring Range
(0-50)mm
Resolution
0.01µm
Repeatability
0.1µm
Accuracy of Automated Reading
1/30 of division value for 0.001mm dial gauge
1/60 of division value for 0.01mm dial gauge
   
Indication error
a.Random 1mm,  ≤0.6µm
b.Random 2mm, ≤0.6µm
c.Random 10mm,  ≤0.8µm
d.Random 30mm, ≤0.9µm
e. In 50mm range, ≤1µm
   
   
   
   
Return Error
≤0.5µm
CE Certificate
CE-EMC, CE-LVD
Interface
RS232 (Can convert to USB)
Input Voltage
AC 220V 50Hz
Operation Environment
Temp.(20±2)℃, RH(50~70)%
Dimension
Dimension (640×240×530) mm
Weight
35kg
Note:
*Optimum working temperature is 20℃

Products Functions

1. Measure dial gauges, micrometer dial indicators, dial test indicators, dial bore indicators, comparators automatically
according to the newest relevant regulations and standards.
2. Measure the above objects with digital display automatically.
3. Measure the above objects with imperial system automatically.
4. Semi-auto testing function, which is for testing dial indicators with stains.
5. Automatic zeroing after click Start.
6. Overstandard hinting in measuring process.
7. Process and qualify the measured data automatically.
8. Can display and print former test data and test reports including error sheet or curve of measuring points and deviation values compared to specified standard.
9. Can query and manage the test records according to object type, manufacturer, manufacturing number, inspector, submitted institution, equipment number, inspection date or effective date etc.
10. Can print multiple selected test records at once.
11. Can export test data in Word or Excel.
12. Data backup and restore.
13.Support user-defined template of report.
14. Support user-defined program and tolerance.
Product packaging

 

1. SJ2018 host machine
2. Workholder
3. Desktop computer
4. HP laser printer
5. Aluminum alloy case
6. Measuring software
7. Cables
8. User manual
9. Product certification and Warranty card
SIMILAR PRODUCTS

 

FAQ

 

1. Are you factory?
Yes, we are specialized in designing and producing precision measurement instruments and calibration instruments.

2. How many years experience do you have?
We have 16 years experience on measurement instruments and calibration instruments since 2002.

3. What size of your factory?
We have 5000 square meters of factory and 2,000 square meters of modern office

4. Can you accept OEM and ODM?
No, we only sell the products under Chotest brand.

5. Can I become your distributor of Automated Dial Indicator Testing Machines?
Yes, please contact our sales engineer.

6. What is the lead time?
Lead time is 30-60days in usual.

7. What is your payment term?
30% deposit first, balance payment before delivery.
We accept T/T, L/C.

8. How to install the machine?
We dispatch our engineers to install and debug the machine in site of the customer.

9. What is your warranty term?
We provide 1 year warranty after acceptance inspection by customer.
Free repair or replacement in 1 year warranty in case of any problem.
Response in 12 hours for emails or calls from customers in working days.

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