Electric wire telegraph pole manufacturing machines
Paranamic worshop layout, only for reference,
I. Cut to length line for light pole, model: 6x1600 (Standard type)
Application:
It is for light pole material uncoiling, leveling, cutting, scrape edge slitting and taper slitting process, to get one side small width, one side big width steel plate.
Technical Parameter
1. Thickness of material:2mm-6.0mm for Q235A hot rolled mild steel
2. Width of material:800-1600mm
3. Weight of steel coil:Max 20 tons
4. Inner diameter of steel coil:Φ500mm-Φ750mm
5. Leveling speed:5- 15m/min
6. Number of leveling rollers: 13
7. Leveling rollers diameter : 160mm
8. Length range for scale: 2000~13000mm according requirments.
10. Tolerance of cutting length :±15mm (base on 8m length plate)
11. Main leveling motor power: 37kw (total about 65KW)
12. width area for machine:about 7000mm
Bevel slitting
Layout for CTL
Note:
If the max light pole length is 12m, A=53240,B=14000,C=13000,D=12000
If the max light pole length is 13m, A=56240,B=15000,C=14000,D=13000
If the max light pole length is 14m, A=59240,B=16000,C=15000,D=14000
II. light pole taper steel plate bending process
CNC TANDEM HYDRAULIC PRESS BRAKE MODEL: 2-WE67K-400/6500
TECHNICAL FEATURES | |||
1 | Type | Multi-machine Tandem Hydraulic CNC electro-hydraulic synchronic | |
2 | Working force | 2X400Ton | |
3 | Length of table | 2X6500mm | |
4 | distance between frames | 4800mm | |
5 | Throat depth | 720mm | |
6 | Open height | 850mm | |
7 | Stroke | 320mm | |
8 | Working Speed | Unload | 60mm/s |
Working | 7mm/s | ||
Return | 60mm/s | ||
9 | Main motor | 2x30kw | |
10 | CNC system | Type: DELEM DA52 Delem Co., Netherlands 2 (Y1,Y2) | |
11 | Tool | With 1 punching and 1 multi V block bottom die for making min 60mm OD octagonal taper type light pole. The up tool holder thickness is 18mm The working table with mechanical type crowning system, With front and back sheet supporting stand | |
12 | Seal in the cylinders | NOK, made in Japan | |
13 | Hydraulic components | BOSCH-Rexroth - , Germany | |
14 | Hydraulic pump | Nitch, Japan, or BOSCH , Germany, | |
15 | Linear Raster displayer sensor | HEIDENHAIN , GERMANY | |
16 | Main Electric Elements in cabinet | Schneider | |
17 | Net weight | 2x42200kg | |
18 | Overall size(mm) LxWxH | 2x6740x2650x5485( height over floor:3995) | |
19 | Packing: | The machine should be disassemble during transportation. Our engineer should go to customer to assemble and adjust it. | |
20 | 4 Big parts detail size | Side frame(two pieces) : 7100kg, 3995x2470x460mm Table: 8400kg,6500x2090x100mm Ram: 9200kg, 6500x2400x251mm | |
Additional Items:
Item 1 | Additional 2 sets circle up tool and 1 set bottom tool suitable for making min OD 60mm circle taper type light pole. |
Item 2 | Light pole side unloading system |
Note:Y1,Y2 Axis------Two linear scales installed at both sides of ram to control cylinders.
Additional 2 sets circle up tool and 1 set bottom tool suitable for making min OD 60mm circle taper type light pole
Light pole side unloading system
III. light pole shut welding process,(seam welding)
Light Pole Shut-welding Machine model:340/13000
TECHNICAL FEATURES | |||
1 | Workable Diameter | 60-340mm, | |
2 | Workable length | 13000 mm | |
3 | DOLLY LENGTH | 1500 MM | |
4 | Suitable light pole Thickness base on mild steel Q235 | Light pole diameter: 60~340mm | 2.8~3mm |
Light pole diameter: 70~340mm | 2.8~4mm | ||
Light pole diameter: 250~340mm | 2.8~6mm | ||
5 | Power of Motor for Pump | 4 KW | |
6 | Power of Motor for pulling dolly | 4 KW, AC speed changeable type. | |
7 | Welding Machine | 630A, (Submerged Arc Welding and Gas-shielded welding(CO2) Welding | |
8 | Welding wire diameter | 1.2,1.6~2mm welding wire, according the pole thickness to do selection | |
9 | Working Speed | 1.1~2m/min (Note: different thickness speed will be different | |
10 | Gross weight | 6000 kg | |
11 | Working space (mm) | 29000x2500x2500 mm | |
15meter table + 7 meter’s back support also included
With Both Side additional hydraulic cylinder
IV. light pole straighten process
POLE STRAIGHTENING MACHINE MODEL: JZ-63-3000
Application: it is for straightening the street light pole and high mast after welding and Hot Dip Galvanizing process.
Technical parameter
TECHNICAL PARAMETER | |||
Spec | Unit | Value | |
Max. Pole diameter | Mm | 400 | |
Min. Pole diameter | Mm | 58 | |
Nominal working pressure | KN | 630 | |
Length of worktable | Mm | 3000 | |
Distance between Housing | Mm | 840 | |
Throat Depth | Mm | 420 | |
Stroke | Mm | 400 | |
Max. Open Height | Mm | 510 | |
Main Motor (for Pump) | Rotate Speed | r/min | 1440 |
Power | KW | 7.5 | |
Overall Dimensions | Length | mm | 3000 |
Width | mm | 1260 | |
Height | mm | 2230 | |
Weight | Kg | 2800 | |
V. Base plate making process
STANDARD HYDRAULIC SHEARING MACHINE MODEL: QC12Y-20X2500
TECHNICAL FEATURES | ||
1 | Type | Hydraulic swing beam type |
2 | Cutting length | 2500 mm |
3 | Cutting thickness | 20 mm (mild steel at 450 Mpa) |
4 | Shear angle | 2.5° |
5 | Number of stroke per minute | 6 |
6 | Stroke back gauge | 20-800mm |
7 | Main motor | 37kw |
8 | Main Electric Elements in cabinet | Schneider or Siemens |
9 | Seal in the cylinders | NOK, made in Japan |
10 | Gross weight | 15000 kg |
11 | Overall size(mm) LxWxH | 3370x2075x2570 |
12 | Packing: | With plastic covers for Transportation: |
Sea worky Packing
According to the line spec, FCL will be needed for the shipment.
- One stop service for customized machine
- Overseas installation & operating training
- One year warranty of the whole machine
- Life-long technical support
1. Machine installation & commissioning, training:
2-3 technicians will be dispatched to Buyer’s plant for installation & commissioning. Work period: in 30 days
The expense of round trip tickets, accommodation, safety and interpretation shall be covered by Buyer, additional pay allowance to the technicians.
2. warranty: one year
3. Price basis: FOB or CNF or CIF