Highly efficient monitoring system for CNC plasma cutter
•Wear-detection by the power monitoring of the motor
•Setting of optimum cutting conditions
•Factor analysis by the monitoring of the cutting conditions
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•In addition, by using the vibration sensor and the like, it can be used to determine the optimal processing conditions, such as feed and rotation speed.
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Purpose of use | Retionalization•efficiency |
Visible of the wear of cutting tool | Enabled the exchange by life instead of periodic exchange, it reduces the wear of cutting-tool and its exchanging man-hour. |
Chipping of tool is visible | Enable to prevent the outflow of defect, then reduced the defect rate and quality expense. |
Visible of the optimum machining condition | By making possible to maximize the machining hour of tool, it reduces the consumption of cutting tool. |
Visible of the trouble of equipment | Enable to prevent vital trouble and expand the life of equipment. |
Use case 1
•Constantly monitors the cutting electric
•Abnormality detection, such as equipment and coolant etc. | |
Use case 2
| •Fine breakage detection of drill Detecting a twining of swarf by fine-chip |
Use case 3
•Setting of optimum cutting conditions Set the optimum cutting conditions to measure the feed, rotation speed, vibration, etc.
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Use case 4
| •Cause Analysis by history check Checked the history at the time of failure occurrence, then it turned out the coolant concentration abnormality. | |
Use case 5
| •Optimization of cutting edge shape Check the appropriate cutting edge shape and inform it to the manufacturer. |
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Use case 6
•State monitoring of the heat treatment furnace
•Avail for analysis of failure, recording temperature data of the heating, temperature rising and temperature data of the cooling booth.
•Corresponding to the data traceability | |
Equipment condition monitoring network
•Build a network of equipment condition monitoring
•Save the acquired data to the server
•The abnormality information transmitted to a mobile phone
2 types available for use