Specifications
Used plastic pyrolysis equipment1.Water cooling
2.Fuel gas recycling as fuel material
3.Carbon black recycling as fuel
Used plastic pyrolysis equipment
Reactor
Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X-rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.
Cooling system
For cooling systems, there are three steps. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 33 pipes in one condenser. Diameter is 45mm for one small pipe. Third is water tank,we considerate the temperature was very high in Summer in some countries. This tank will be a great degree to help cooling all of gas oil cooling to make the oil come up to much more purify. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 45 square meters, which will guarantee you a high oil yield.
Features:
Safety
A.With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak. Professional heating treatment and x-ray detection chamber are especially for welding.
Vacuum system will prevent oil gas from going back to reactor and causing accident.
Professional thermometer, pressure gauge and safety valve.
It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.
Environmental protection
Well water dedusting system can avoid black smoke.
The exhaust gas will be recycled for heating reactor, no gas pollution
Every junction of the reactor is in good sealing situation with professional sealing material.
Long service life
Material: Q245R/345R special steel plate, thickness 14-16mm
Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
The service life of the reactor will be 5-6 years
Used plastic pyrolysis equipment
| Items | Contents | ||
1 | Equipment type | XD-06 | XD-08 | XD-10 |
2 | Raw material | tires/Plastic/rubber | tires/Plastic/rubbrt | tires/Plastic/rubber |
3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
4 | 24-hour Capacity | 6 tons | 8 tons | 10 tons |
5 | Oil yield | 2.7~3 tons | 3.6~4 tons | 4.5~5 tons |
6 | Operating pressure | Normal | Normal | Normal |
7 | Material of reactor | Q345R/Q245R steel boiler plate | Q345R/Q245R steel boiler plate | Q345R/Q245R steel boiler plate |
8 | Thickness of reactor | 14mm/16mm | 14mm/16mm | 14mm/16mm |
9 | Rotate speed of reactor | 0.8turn/minute | 0.8turn/minute | 0.8turn/minute |
10 | Total power | 20KW | 20KW | 20KW |
11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
12 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
13 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
14 | Size of Reactor(D×L) | 2000×6000 | 2200×6600 | 2600×6600 |
15 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
16 | Delivery time | 20days | 20days | 20days |
17 | Weight | 18~22T | 20~25T | 25~30T |
Used plastic pyrolysis equipment
Main characteristic of the Pyrolysis technology
a. In its key installment decomposition processor design, has thoroughly overcome the disadvantages of the domestic present vertical flat base split processor, such as bottom partial being heated non-uniformity, easy to break, low output, short service-life is short and so on, the main engine uses horizontal-type 360ostructure-0.8 R/M
b. Fast practical feed-in and discharge system. The highest feed-in quantity of the XY-5 every 24 hour achieved 5 tons, Discharge time for 300kg carbon black only needs 90 minutes. The highest feed-in amount of the integral unit equipment every 24 hours achieves 15 tons.
c. Flue dust catcher system. It matches the bidirectional water impact type tornado dust removal room, and the rate of the flue dust catch is access than 95% .
d. Highly effectively gas heating system. In the process of refining oil, after the gas is heated up to 150 , it will produce a large amount of unliquefied gas-CH4& C4H8 , which cant be formed at normal temperature, normal pressure. If those gases have been fully burning by the specific designed gas muzzle, they can produce a great amount of energy and economize resources. Take the bunker coal as the example, when there is no fuel gas as combustion-supporting for the equipment, every 24 hours need 1.2 tons coals. After the fuel gas aid combustion, every 24 hour need 0.3 tons coal, which enhances production efficiency in the large scale and reduced the fuel cost
Security
The main equipment is of high safety. The phase of the unliquefizable waste gas produced during the process is alkyl from C1 to C4, which is dangerous when burning directly. In our process, it is transferred first through a water close device and a safety device- burning air muzzle. Before burning, we should ensure the safety of production.
Environmental Protective of the Used plastic pyrolysis equipment
Dispose waste gas, liquid, and residua in the process:
1. Waste gas: Transferred through two safety device: water close &burning air nozzle. Fully burnt, not only eliminated pollutant but also minimized the quantity of fuels. For smoke dust discharge, we apply series machines of patent in our company Desulphurization and dust remover which could control the smoke dust discharge amount meet relative standards of GB-2001.
2. Waste liquid: Produced waste acidic water in the process of oil disposing (50kg process from 1 ton of oil easy to process for small quantity). counteract the liquid by alkalescent liquid solution. After three stage of filtration, the litmusless waste water was introduced to evaporator(use the heat of the flue of main processor as its heating resource)
3.Waste solid. The solid residua will be left after the catalyst splitting from scrap plastic, approximately composes the waste plastic weight about 5% to 10%. Its main component is the thick black carbon. It can be the raw material of the production industry of black carbon. Also could be mixed with the pulverized coal ash which produces for the raw material thermal power plant, also could be the raw material of manufacture pulverized coal ash brick (one kind of environmental protection building material)
Used plastic pyrolysis equipment
Each set of the Scrap plastic recycling plants are composed by nine parts
a. main engine horizontal type revolving split processor
b.Defulfrization deduster
c. Feeding-in system
d. Dedusting System
e. Condenser system
f. Storage oil System
g. fuel gas heating system (waste gas processing system)
h. Carbon black slag system
i. Flue dust removal system
Scrap plastic recycling plant ---Domestic pioneer of this technology
a. In its key installment decomposition processor design, has thoroughly overcome the disadvantages of the domestic present vertical flat base split processor, such as bottom partial being heated non-uniformity, easy to break, low output, short service-life is short and so on, the main engine uses horizontal-type 360ostructure-0.8 R/M
b. Fast practical feed-in and discharge system. The highest feed-in quantity every 24 hour achieved 5 tons, Discharge time for 300kg carbon black only needs 90 minutes. The highest feed-in amount of the integral unit equipment every 24 hours achieves 15 tons.
c. Highly effectively gas heating system. In the process of refining oil, after the gas is heated up to 150 , it will produce a large amount of unliquefied gas-CH4& C4H8 , which cant be formed at normal temperature, normal pressure. If those gases have been fully burning by the specific designed gas nozzle, they can produce a great amount of energy and economize resources. Take the bunker coal as the example, when there is no fuel gas as combustion-supporting for the equipment, every 24 hours need 1.2 tons coals. After the fuel gas aid combustion, every 24 hour need 0.3 tons coal, which enhances production efficiency in the large scale and reduced the fuel cost.
d. Flue dust catcher system. It matches the bidirectional water impact type tornado dust removal room, and the rate of the flue dust catch is access than 95%.