EVA sponges foaming machine
1.Introduction of Frame Type Plate Vulcanizer
1). It is controlled by PLC and touch screen for manual control and auto control. The auto control can realize many auto works such as mould closing, air exhausting, temperature control, vulcanization timing, alarming and discharging load when mould opening etc; the touch screen will timely show the temperature of the heating platen at each heating zone.
2) .The hydraulic cylinder is made of ZG270-500, the ram is made of close-grained chilled alloy cast iron by casting and fine grinding; the hydraulic cylinder is well sealed by YX shape sealing ring.
3).The guard edge of heating platen adopts hydraulic pressure automatic prop up iron, under the function of four oil cylinder, the iron cushion at two sides of the lower platen will advance and retreat at the same time; there are anti-superpose iron cushion device at the two sides of platen.
4) .There is a set of valve group of temperature adjuster on each heating area for the platen. Under the controlling of PLC, it can guarantee the even temperature of each heating area.
5) .Hydraulic pressure system: We adopt the famous brand hydraulic pressure station from the domestic and abroad, under the controlling of PLC, it can realize the auto mould closing, air exhausting and load discharging when opening mould.
2.Features of Plate Vulcanizing Machine
1).With completely sealed condition, materials are mixed or plasticated under certain pressure, controllable temperature, which makes high production efficiency and obtains excellent stable quality.
2).Spiral angle and over lapping length of the blades of the rotors are of reasonable design and make the materials to be dispersed uniformly.
3).Surface where is contacted with the materials are all plated with hard chromium and polished, which is corrosion-resistant and wear-resistant.
4).Jacket construction is adopted in parts that surfaces contacted with materials to achieve excellent water-cooling or steam heating effect and fit in with the needs of plastics and rubber processing technology.
5).Feeding from back door on the frame (oranother top door) is convenient for continuous process operation in a production line. The mixing chamber is able to turn forward by 140 around the front rotors to discharge and is easy for changing pigments and cleaning the chamber.
6).Programmable logic controller (PLC) is adopted in theelectric-control system.
7).We also can according to customers' requirement, and design the non-standard model of plate vulcanizer.
3.Main Technical Parameters of Frame Type Plate Vulcanizer
| type | XLB-DQ1200*1200*2 | XLB-DQ1300*2000*1 | XLB-Q1200*2500*1 | XLB-Q1500*2000*1 | XLB-Q2000*3000*1 | XLB-Q1400*5700*1 |
| 315t | 560t | 750t | 1000t | 1800t | 2800t | |
| 1200*1200 | 1300*1200 | 1200*2500 | 1500*2500 | 2000*3000 | 1400*5700 | |
| 200 | 400 | 400 | 400 | 400 | 400 | |
| 2 | 1 | 1 | 1 | 1 | 1 | |
| 400 | 400 | 400 | 400 | 400 | 400 | |
| 22 | 21.5 | 25 | 33.5 | 30 | 35 | |
| 3 | 8 | 9.5 | 11 | 26 | 43.5 | |
| 1685*1320*2450 | 2000*1860*2500 | 2560*1700*2780 | 2810*1550*3325 | 2900*3200*2860 | 2400*5800*3600 | |
| 9500 | 17000 | 20000 | 24000 | 66000 | 110000 |
4.Picture of Frame Type Plate Vulcanizer
5.Main Technical Parameters of Pillar Type Plate Vulcanizer
| Type | XLB-DQ 400x400x2 | XLB-DQ 400x400x2 | XLB-DQ 450x450x2 | XLB-DQ 450x450x2 | XLB-DQ 600x600x2 | XLB-DQ 600x600x2 | XLB-DQ 600x600x2 | XLB-DQ 750x850x2 |
Total Press (MN) | 0.25 | 0.50 | 1.00 | 1.00 | 1.00 | 1.00 | 1.00 | 1.60 |
Plate Size (mm) | 400x400 | 400x400 | 450x450 | 450x450 | 600x600 | 600x600 | 600x600 | 750x850 |
Plate Clearance (mm) | 125 | 125 | 125 | 125 | 125 | 125 | 125 | 125 |
Working Layer Nmber(mm) | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2(4) |
Piston Stroke (mm) | 250 | 250 | 250 | 250 | 250 | 250 | 250 | 250(500) |
Plate Pressure (Mpa) | 1.56 | 3.1 | 4.9 | 4.9 | 2.8 | 2.8 | 2.8 | 2.5 |
Main Moter Power(KW) | 3 | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 | 3 |
Overall Dimension | 1300x800x1500 | 2400x550x1500 | 1500x600x1500 | 2450x600x1550 | 1600x750x1550 | 2650x750x1550 | 1410x680x1750 | 1900x950x2028 |
Weight (kg) | 1150 | 1300 | 2100 | 3600 | 2500 | 4600 | 3500 | 6500(7500) |
6.Picture of Piller Type Plate Vulcanizer
7.Our service
1.One year guarantee for whole machines
2.24 hours technical support by email
3.Calling or door - to -door service
4.Provide videos for each machine
5.We will send one engineer to your factory to guide installation and test running the production line, until you can operate the machine skilled
8.Our workshop and factory
9.Our certificate
CE ISO9001 SGS
Welcome to send inquiry and visit us to check the quality!