30 years experience rubber mixing mill manufacturer x(s)n-35x30 banbury rubber mixer/intensive kneader
1. Specification of x(s)n-35x30 banbury rubber mixer/intensive kneader
Pressurizing type kneader used for rubber or plastic plasticizing and mixing or rubber and plastic blends.
2, Features of x(s)n-35x30 banbury rubber mixer/intensive kneader
1.With completely sealed condition, materials are mixed or plasticated under certain pressure, controllable temperature, which makes high production efficiency and obtains excellentstable quality.
2.Spiral angle and over lapping length of the blades of the rotors are of reasonable design and make the materials to bedispersed uniformly.
3.Surface where is contacted with the materials are all platedwith hard chromium and polished, which is corrosion-resistantand wear-resistant.
4.Jacket construction is adopted in parts that surfaces contactwith materials to achieve excellent water-cooling or steamheating effect and fit in with the needs of plastics and rubberprocessing technology.
5.Feeding from back door on the frame(or a separate top door)is convenient for continuous process operation in aproduction line. The mixing chamber is able to turn forward by 140 aroud the front rotors to discharge and is easy for changingpigments and cleaning the chamber.
6.Programmable logic controller(PLC) is adopted in theelectric-control system, which has reliable control function andalarm function, and interlock safety-protection function and itis provided with serial interface of net.
3.Advantage of x(s)n-35x30 banbury rubber mixer/intensive kneader
1.Maximum Dispersion & High Production
Double blades with special spiral angle, proper clearance & high cooling effect gives excellent dispersion which can not be obtained from an open mill. Its production is 4 to 5 times more than an ordinary mixing mill thus saving on labor and electricity.
2.Super sealing,no powder leakages.
Both sides of the rotor blades are injected welding a iron alloy ring, which assures sealing and protects the blades from abrasion.Imported bakelite sealing ring,which make super sealing.The chamber around are designed with groove,then embeded with rubber stip,this make sure the whole mixing chamber is well sealed.
3.No Foundation Requirement
The Kneader has a common bed plate for all parts and not require foundation.
4.Easy Cleaning & Colour Change
Mixing chamber can be tilted down for 140degree, which enables easy cleaning, because of this, different coloured compounds can be made without trouble.
5.Easy Operation
Easy operation with Push-buttons and hand lever valves from the operation board.
6.Short Mixing Time
Mixing time ranges from 6 to 12 minutes depending on compound's specific gravity.
4,Purpose:
For masticating and kneading natural rubber, synthetic rubber, EVA or PVC
pellets with various kinds chemical material and warming the cold material
which shall be supplied to the calender, embossing calender or hot presses.
6. Real pictures of x(s)n-35x30 banbury rubber mixer/intensive kneader
10L banbury rubber mixer/intensive kneader
20L banbury rubber mixer/intensive kneader
35L banbury rubber mixer/intensive kneader
55L banbury rubber mixer/intensive kneader
75L banbury rubber mixer/intensive kneader
110L banbury rubber mixer/intensive kneader
paramater of x(s)n-35x30 banbury rubber mixer/intensive kneader
Model | X(S)N-20*34 | X(S)N-35*30 | X(S)N-55*30 | X(S)N-75*30 | X(S)N-110*30 |
Total Volume of Kneading Chamber (L) | 45 | 75 | 125 | 175 | 250 |
Total Volume of Mixing Chamber(L) | 20 | 35 | 55 | 75 | 110 |
Driving Motor Power(KW) | 30 | 55 | 75 | 110 | 185 |
Tilting Motor Power(KW) | 1.5 | 2.2 | 2.2 | 3.0 | 7.5 |
Tilting Angle | 140° | 140° | 140° | 140° | 140° |
Rotational Speed of the Rotor (Front/Rear)(r/min) | 34/28 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 |
Pressure of Compressed Air(Mpa) | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 |
Flow Rate of Compressed Air (m³/min) | ≥0.7 | ≥0.9 | ≥1.0 | ≥1.0 | ≥1.5 |
(Rubber Mixing)Pressure of Cooling Water(Mpa) | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 |
(Plastication)Pressure of Heated Steam(Mpa) | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 |
Overall Dimension(L*W*H)(mm) | 3100*1300 *2450 | 3200*1900*2945 | 3300*1900*2900 | 3760*2143*3135 | 4075*2712*3580 |
Gross Weight(kg) | 4500 | 6500 | 7800 | 10.23 | 14.97 |
FAQ
1. Q: Are you a manufacturer or training company?
A: We are the manufacturer. We have our own plant,worker and techniques research developing department.
2 .Q: Where is your factory located? How can I visit there?
A: Our factory add is Tieshan industrial Park, Jiaonan, Qingdao, Shandong province, China.
Nearest airport is Qingdao liuting international airport
Kindly send plane information in advance, so that we can pick you up at the airport, and book hotels as you require.
3. Q: What are your hot sale machine?
A: Our rubber and plastic machines are popular in the foriengn market. And main products are tyre recyling plant ,press machine and other machine.
4. Q: How does your factory do regarding quality control?
A: Quality is priority and we have our own quality control department. We win make a strick inspectin before the machines leave the factory.
5 .Q: Are the techncal parameter is fixed?
A: Basically, each model corresponding to the related machine. But we can design different type machine according to the client’s requirement.
Company Information
QINGDAO HUATUO MECHANICAL MANUFACTURING CO.,LTD is one of the largest private enterprises engaging in professional produce rubber machine in China currently.We have a stronger technical force,full detection device,eligible techincs and excellent equipment.
The main product of our company:rubber kneader serise, rubber mixing miss serise, rubber extruder , plate vulcanizer serise, rubber opening mixing mill, curing press, rubber recycling machine and so on.
The products are sold to more than 30 provinces and municipalities and exported to Asia,Africa,America,Europe and many other countries and regions and winning high reputation in domestic and foreign countries.
Sincerely welcomes domestic and foreign clients for negotiation by email,phone and come to visit our factory. In order to better tomorrow, We make effort together.