10Ton 15Ton 20Ton 30Ton Semi Continuous Waste Tire / Plastic Pyrolysis Plant For Fuel Oil
Waste plastic recycling pyrolysis plant is a kind of machine that can dispose of waste plastic into fuel oil.
Plastic to oil ( plastic pyrolysis plant ) is environment friendly technology for disposal of plastic waste. Jinzhen Machine has more than 20 years of experience in operating and installing plastic pyrolysis plants.
In pyrolysis process, the plastic waste is not burned. But instead , plastic is chemically broken down into Pyrolysis Oil, Hydrocarbon Gas and Carbon Black.
Technical Specification
Technical Advantage of scrap tyres pyrolysis machine | |
Reactor material | Adopt high pressure and temperature resistance steel plate to ensure longer service life. For some special raw material , we use special steel plate |
High efficiency discharging | Adopt screw conveyor discharging device , discharge carbon black in sealed condition , no pollution and save labour and time . |
Integrated condensing device | All of the condensing parts have been installed together before delivery from factory , save installation time and ensure welding quality |
Labour Saving | Auto feeder machine to feed raw material automatically , save labour and time. |
Motor & Valve | All of the motors can be customized.All of the valves use stainless steel. |
Non pollution | Adopt 3 layers of ceramic packing dedusting device and water spray , finally no black smoke discharged out. SGS emission report provided. |
Safety devices | Alarm , auto pressure releasing device , and anti back fire device , vacuum pump to ensure the machine working smoothly. |
3D Flow Chart of Tyre Pyrolysis Plant
Working process of waste plastic recycling pyrolysis plant
Put 10 tons waste raw material into reactor after necessary decontamination processing and simple cutting, then close the door. Heat the reactor with wood, coal, oil or gas. When temperature reaches 100 degrees, pyrolysis starts in the reactor. And oil gas comes out from oil outlet. When oil gas from reactor goes through catalyst chamber, top cooling pipe, oil- waster separator, heavy oil is collected in the heavy oil tank. Other oil gas continue to go through high-power cooling system ( horizontal condenser) and cooling down , finally collect into the light oil tank. Uncondensable gas can be recycled to heat the pyrolysis machine reactor. When all the oil gas is extracted out, only carbon black and steel wire left in the reactor. After reactor cooling down, carbon black and steel wire slagging out automatically. Steel wire can be sold directly in the market to the steel factory. After process with a magnetic separator, carbon black mix with organic chemical adhesive can be used to make coal briquette. The calorific value reach to 6000 calories. It is a very good energy used to heat the reactor instead of wood , coal, gas , fuel.
Advantage
1. Reactor made of Q245R boiler steel plate, 16mm/18mm thickness.
2. Integrated design condensing system and de-dusting device shorten the installation time and the welding quality can be ensured. besides , it is easy for transportation.
3. Pyrolysis oil can be used for heating the reactor , one set machine need 3-4 oil burners.
4 we have different grades de-dusting devices to meet different countries emission standard.
5. A serious of safety devices to ensure the machine working smoothly.
6. Tail gas (can not be turned into liquid oil but combustible oil gas ) are go back to the furnace for second burning as heating fuel to heat the reactor , thus to prevent pollution.
Safety:Alarm , auto pressure releasing device , and anti back fire device , vacuum pump to ensure the machine working smoothly.
Oil water separator: Its water sealing design ensures that oil and gas are separated and combustible gas can not return into the reactor.
Energy saving:
The inner reactor body and outside insulation cover have good airtightness,avoding heating loss and saving fuel.
The combustible gas below C4(oil and gas that cannot be further cooled down into fuel oil under normal temperature and pressure)will be recycled to furnace for heating the reactor,maximizing resource utilization.
The cooling water adopts circulating mode,which is pollution-free,no discharging,and recyclable.
High efficiency discharging :Adopt screw converyor discharging device , discharge carbon black in sealed condition , no pollution and save labour and time .
Integrated condensing device:All of the condensing parts have been installed together before delivery from factory , save installation time and ensure welding quality
Auto feeder machine to feed raw material automatically , save labour and time.
Motor:All of the motors can be customized.
Sucessful case
Installation And Service After Sale
1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete equipment.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.