∑||| For precision mechanical honing process, TAKEZAWA's DIAMOND AND CBN REAMERS are the most advanced and easiest method. |||Ζ
The Ultimate Simple Honing Method
Make Your Drilling Machines / Machining Centers into
Easy-to-Use Honing Machines with Takezawa's
DIAMOND REAMERS and FLOATING HOLDERS!!!
You Will See the Significant Difference in
Manufacturing Cost and Tool Lives!!!
BEFORE AFTER
With Our Reamers, You Will Be Able to Obtain the Following Surface Roughness:
| ToolSize | BoreType | Surface Roughness (μm Ra) | GritSize | Stock Removed (mm) | Tool Length (mm) | Guide Nut L1 | Guide Collar L2 | Sleeve L3 | Arbor ShankDia.:ΦD2 ShankLength:L4 | Prices (USD) |
| Φ10 | Through | 2.5 - 4 | 50 | 0.15 | 220 | TSG0501 10 | TSC0501 20 | TSS1000A 65 | TSA0501 10 40 | 400 |
| 1 - 2.5 | 80 | 0.1 | TSS1000B 65 | |||||||
| 0.8 - 1.5 | 230 | 0.05 | TSS1000F 65 | |||||||
| 0.5 - 1 | 325 | 0.03 | TSS1000G 65 | |||||||
| Φ11 | Through | 2.5 - 4 | 50 | 0.15 | 220 | TSG0501 10 | TSC0501 20 | TSS1100A 65 | TSA0501 10 40 | 400 |
| 1 - 2.5 | 80 | 0.1 | TSS1100B 65 | |||||||
| 0.8 - 1.5 | 230 | 0.05 | TSS1100F 65 | |||||||
| 0.5 - 1 | 325 | 0.03 | TSS1100G 65 | |||||||
| Φ12 | Through | 2.5 - 4 | 50 | 0.15 | 230 | TSG0601 10 | TSC0601 20 | TSS1200A 75 | TSA0601 10 40 | 400 |
| 1 - 2.5 | 80 | 0.1 | TSS1200B 75 | |||||||
| 0.8 - 1.5 | 230 | 0.05 | TSS1200F 75 | |||||||
| 0.5 - 1 | 325 | 0.03 | TSS1200G 75 | |||||||
| Φ13 | Through | 2.5 - 4 | 50 | 0.15 | 230 | TSG0701 10 | TSC0701 20 | TSS1300A 75 | TSA0701 10 40 | 400 |
| 1 - 2.5 | 80 | 0.1 | TSS1300B 75 | |||||||
| 0.8 - 1.5 | 230 | 0.05 | TSS1300F 75 | |||||||
| 0.5 - 1 | 325 | 0.03 | TSS1300G 75 | |||||||
| Φ14 | Through | 2.5 - 4 | 50 | 0.15 | 230 | TSG0801 10 | TSC0801 20 | TSS1400A 75 | TSA0801 10 40 | 400 |
| 1 - 2.5 | 80 | 0.1 | TSS1400B 75 | |||||||
| 0.8 - 1.5 | 230 | 0.05 | TSS1400F 75 | |||||||
| 0.5 - 1 | 325 | 0.03 | TSS1400G 75 | |||||||
| Φ15 | Through | 2.5 - 4 | 50 | 0.2 | 252 | TSG0901 12 | TSC0901 20 | TSS1500A 85 | TSA0901 12 40 | 400 |
| 1 - 2.5 | 80 | 0.12 | TSS1500B 85 | |||||||
| 0.8 - 1.5 | 230 | 0.05 | TSS1500F 85 | |||||||
| 0.5 - 1 | 325 | 0.03 | TSS1500G 85 | |||||||
| Φ16 | Through | 2.5 - 4 | 50 | 0.2 | 252 | TSG0901 12 | TSC0901 20 | TSS1600A 85 | TSA0901 12 40 | 400 |
| 1 - 2.5 | 80 | 0.12 | TSS1600B 85 | |||||||
| 0.8 - 1.5 | 230 | 0.05 | TSS1600F 85 | |||||||
| 0.5 - 1 | 325 | 0.03 | TSS1600G 85 | |||||||
*Surface Roughness shown above are the expected results when worked on cast iron.
*Prices and specifications are subject to change.
What is
"SINGLE PASS HONING?"
"SINGLE PASS HONING" is an easy method of sizing bores to final sizes.
You Will Obtain Smooth Surface in Only One or A Couple of Round Trip(s) of the Tool.
APPLICATIONS
TAKEZAWA's DIAMOND REAMERS are Perfect for;
CYLINDER SLEEVES, CYLINDER BLOCKS,
CONTROL VALVES, VALVE BODIES,and many other
AUTOMOTIVE PARTS and HYDRAULIC COMPONENTS.
ADVANTAGES
TAKEZAWA's DIAMOND REAMERS Will Provide You:
1. Longer Lives than other Single Pass Tools.
2. Stable Results in Bore Sizes and Surface Roughness.
3. Easy Enviroments to Handle, Compare to Ordinary Honing.
These Advantages Will Lead to Saving Your Manufacturing Cost!!
Feel the Difference of JAPANESE QUALITY!!!
How to Use Our DIAMOND REAMERS
Our DIAMOND REAMERS are very easy to use.
You Will Not Need Skilled Workers to Handle Them.
1. Set work pieces with well-prepared rough holes on your machines, such as
Machining Centers, Drilling Machinesand so on.
2. Set the DIAMOND REAMER with TAKEZAWA's FLOATING HOLDER
(or with other holder) on your machines.
3. Set the Operating(circumferential)Speed : 30 - 70m/min,
and the Feeding Speed : 0.1 - 0.3mm/rev.
4. Make the REAMER take One Round Trip(Single Pass) through the work piece.
Other PRODUCTS available from TAKEZAWA
~~~ We deliver the finest from JAPAN for you. ~~~
1. Automation Systems
Industrial Robots, Welding Robots, Linear Robots, Drill Units, / etc.
< Manufacturers >
Mitsubishi / FANUC / ShinMeiwa / Sugino Machine / THK / Sanyo / etc.
2. Hydraulic and Pneumatic Components
Hydraulic and Air Cylinders, Solenoid Valves, Index Tables, Hydraulic units, Tubes and Fittings, Hydraulic Hoses, Couplings / etc.
< Manufacturers >
SMC / CKD / KOGANEI / Myotoku / Kuroda Precision / DAIKIN / Taiyo / NACHI / PISCO / etc.
3. Power Transmission Products
Bearings, Chains and Sprockets, Drive Belts, Couplings, Reduction Gears, Transmission Gears, Electromagnetic Clutches, etc.
< Manufacturers >
NSK / Koyo / NTN / Miki Pulley / NIDEC-SHIMPO / SINFONIA TECHNOLOGY / Tsubakimoto Chain / Makishinko / etc.
- About Us -
As a manufacturer of both bore finishing tools and honing machines,
we have accumulated four decades of experience in SINGLE-PASS HONING.
Our DIAMOND REAMERS, FLOATING HOLDERS, and HONING MACHINES have established
the pioneering and leading role in the field.
This allows us to analyze your problems from various points of view
and allows us to give you the best fit solution.