Industrial fermentation plant/Bioreactor/GMP Fermentation/Pharmaceutical fermentation/Situ fermenter/Industry pilot fermentor

Item

Description

3000L

fermenter

Fermenter body

The size of fermenter takes in general use type as basis and The main material of the fermenter is made by 316L stainless steel. The design pressure: P(inside)= 0.3Mpa, P(interlayer)= 0.3Mpa, The polishing precision: Ra0.4~0.6, the ratio between diameter and height: 1:2.5

3000 liter  fermenter Work volumes ranging from 1000-2400 Liters

Sterilization method

Auto Sterilization(SIP)

Stirring system

Mechanical sealing system at the top of the fermenter; high-powered stirring oar, antifoam oar; AC electrical machine, 

3000liter fermenterrpm: 50~500rpm±1%rpm;

Temperature detection and control

Heat by thermostatic water tank and circulate by circulating pump(Grundfos, Denmark), autocontrol (cooling water+5℃)~70℃±0.1℃,temperature probe(imported)

pH detection and control

2.00-12.00±0.05pH, autocontrol by adding acid and base, pH sensor (Switzerland) and shielding lead ( Switzerland).

DO detection and control

0-150±3% displaying precision 0.1%, sensor ( Switzerland) and shielding lead(Switzerland)

Feed control

3000L  and 5000L

use Pneumatic diaphragm valve to add meterials

Antifoam control

Tested by sencor and added antifoamer by Pneumatic Diaphragm

Aeration detection and control

Manual control ventilatory capacity, the precision of inhaler: 0.1μ, displayed by rotameter.

3000liter fermenter   range of flow adjusting :0~5000L/min

pressure detection and control

Auto control exhaust by diaphragm cell valve, and displayed by pressure gauge.

Pipeline and valve

The pipelines and valves which are in contact with the zymotic fluid are made by 316L stainless steel, the valves are diaphragm cell valves

Control system

BLBIO S Control System: on-site controller, the next crew for the Siemens S7-200 series PLC control system, it is a mature, stable, universal type of PLC, to suit a variety of automation applications, especially in manufacturing process control Application. Its modular, easy to implement distributed configuration and easy to master and so on, Siemens PLC control center has become a biological reaction process control implementation is economical and advanced control system, the system uses the touch screen display, on-site direct operations (menu type), all English menu and interface; also with the host computer for data transmission, data sampling and display tank, the system view of data analysis, reading settings.

10-inch LCD touch-sensitive screen as the display screen to display complete content-rich, user-friendly screen is simple, easy to operate. And disturbing each other. The control system can adapt to different range of sensors and actuators the output of the input signal with the signal anti-jamming system.

Software: Siemens S7+  FORCE  CONTORL

Data collection and control module: Siemens S200 PLC controller and data collection and control module

1. Control
1) Manual control: You can set the percentage of open valve or a valve opening, 2) automatic control mode: You can select continuous or PID PID control the switch, 3) sequence control: the control of all parameters can be pre-set at least 10 control section, 4) for automatic segmentation remotely control: PC control , 50 acceptable correlation control: the dissolved oxygen can select speed, air flow rate, tank pressure, control of feeding, etc.; pH can choose to control with acid and alkali

2. Measurement function: can feeding, bubble enemy, such as measurement of pH
3. XY-axis to chart real progress can be any expansion and contraction of graphics display, to help the operator determine the parameters of the interaction between the effects of the fermentation process to quickly modify and adjust

4. Data Processing
1) to show that all the parameters of the trend curve analysis
2) to store, display, analyze all the historical curve parameters
3) can display all the parameters of the batch report
4) copy the data directly with the USB

5) data storage format is compatible with EXCEL, EXCEL platform can be to deal with
5. Controller self-protection function: to set the password, others can not modify the fermentation parameters; and the controller is not lost due to power settings for each parameter
6. Can the process control parameters, each parameter can have 10 block can be set
7. Time display of each parameter recording interval can be adjusted
8. Two parameters can be carried out with the screen settings and calibration

9. show the controller is really running against, the panel instructed the state process system, process hardware, and motion status indicator for understanding the various devices (such as peristaltic pumps, circulating pumps, heating, mixing, etc.) work status, Fault identification can be used as display
10. Each parameter of the transmission are independent modules, without disturbing each other, for easy maintenance
11.PH, DO and other parameters of control and associated controls can be adjusted

PC software

BLBIO-Ver8.0 is a data recording and processing as one of the fermentation of special packages, with the English operation interface, data storage and backup, curve analysis, report generation analysis, anomaly analysis, for the fermentation and production process control and data processing bring a lot of convenience.
Main features:
1. Can record the fermentation time, temperature, pH, dissolved oxygen, rotational speed, air flow, pressure, fill quantity, the amount of foam enemy, acid dosage
2. Can be sent under the controlled variable settings and control parameters, remote operation
3. Can be set sequence control
4. Can type off-line parameters, and records show
5. Trend curve, historical curve shows
      can display 1-10 (any setting) curve;
-    You can select a different start time and the time period (8,24,48,72,96 and 144 hours);
-    You can set the upper and lower curves show, in order to improve display resolution;
-    You can choose any of several different batches (1-10) curve also shows that for comparative analysis;
-    and Y-axis parallel to the secant by the mouse to drag the reading, followed by curve data is activated, the fermentation time (X axis) and the same time the data curve with the secant movement changes;

 6. Report Printing
- can show significant 1-12 (any set) data, and print output;
- You can select a different start time and the time and can choose different time intervals (1,5,15,30,60 minutes);
- You can choose any of several different batches (any set) data, and print output,
- To comparative analysis;

 7. Curve printing
- You can show the curve was printed by color printer;
EXCEL platform can also be carried out in data processing and printing, is very convenient.

No.

Key component

Material and brand

1

Vessel system

The cylinder designed by our company uses stainless steel

2

Speed Motor

Sew  Germany

3

Speed regulator

Fuji, Japan

4

Solenoid valve

Taiwan

5

Aeration filter

0.2μm, Dominica  United Kingdom

6

Breathing filter

0.2μm, SARTORIUS, Germany

7

pH electrode

Switzerland

8

DO electrode

Switzerland

9

Pneumatic Diaphragm

Burkert  Germany

10

PLC

SiemensGermany

11

LCDtouch screen

GCMS

12

Mechanical seal

John Crane   United Kingdom

13

Pneumatic diaphragm valve

Burkert  and Maimi    Germany

14

The diaphragm valve

Burkert  and Maimi  Germany

15

Hydrophobic valve

Spirax       UK

16

Pressure sensor

-0.1—0.3Mpa , Switzerland

17

Control valve

Pneumatic angle seat valve for drainage control, Burkert  and Maimi  Germany

18

Control valve

Pneumatic angle seat valve for isolation control, Burkert  and Maimi  Germany

19

Control valve

Pneumatic angle seat valve for cooling control, Burkert  and Maimi  Germany

20

Control valve

Pneumatic angle seat valve for sterilization control, Burkert  and Maimi  Germany