China impact bed supplier, Conveyor Buffer Bar

Impact Bar and Impact Bed Conveyor Belt Support System:

The impact bar is a combination of three different layers. The top layer is made of UHMWPE for smooth movement of belt, thanks to its low dynamic co-efficient of friction.

The middle layer is of rubber to cushion the impact load while the lower layer is made of aluminum, which actsas a fastening device with the main support frame or cradle.

The cradlers are custom built to suit specific applications. The installation of impact bar is made is such a way that the belt is not in touch with the bar when running empty. The belt comes in contact with the bar only when it is running under loaded condition.

Impact bars and impact bed are made up of a cast aluminium T-slotted base covered in a solid block of 60 shore hard rubber with a 10mm polyethylene(PE) top.

Impact bar is used in the loading area of the belt conveyor to replace the traditional cushion rollers. Its designed to absorb impact loading which will dramatically reduce shock and stress loading to the structure.

Specifications

Our impact cradle of belt conveyor feature:

The UHMW polyethylene surface has outstanding sliding properties.

Eliminates belt sagging and ensures optimum sealing with the skirting rubber.
Integration profiles enable easy and quick mounting with special bolts.
Cushions Impact To Prevent Damage
Adjustable Supports Make Installation Easy
Eccentrics in wing supports allow outer bars five degrees of wear adjustment.

Simple impact bars are each secured with special T-Bolt. Meets stanards for all serial belt conveyor trough and return idlers. Engineered to your conveyors as the actual conditions.

Features:
1.Avoids the damage to the belt through the contact between the bar and surface of belt.
2.The conveyor belt is stressed evenly in the loading area, which will reduce the daily maintenance cost.
3.Effectively eliminate the spillage or scattering of the material caused by unequality of the stress on the belt.
4.The UHMW polyethylene surface has outstanding sliding properties.
5.Arc surface of polyethylene enables the conveyor belt to running smoothly.
6.Ultra elastic rubber absorb the impact in the maximum.
7.Each part of the impact bar is closely jointed by hot vulcanization. Fastening device has different tightening points along the bar and make the joining strong and reliable, easy to install and remove.

Used in the conveyor loading points or transfer points to replace traditional cushion rollers. It’s designed to absorb impact loading and help eliminate spillage and scattering of the products. This results in less wear and tear on your conveyor system, dramatically improves the efficiency and reduces the maintenance cost.

About our company :

XINXING is the leading manufacture for Engineer plastic like UHMWPE ,HDPE ,PP ,PVC in China for nearly 20 years with the most competitive price and best quality .We can supply UHMWPE,HDPE ,PP ,PVC ,POM Sheet /rods/parts and now 70% of our production have exported to all over the world like America,Europe ,Russia ,Australia and South Asia .XINXING is the only manufacture in China that have ever cooporated with the mostforeign goverment companies.

Characters:

1. Non-Toxic and smell

2. Low coefficient of friction

3. Corrosion resistant

4. Abrasion and impact resistant

5. Anti-Weather and Anti-Aging

6. Self-lubricating

7. Wear Resistant

8. Great liner material for industrial material handling applications

9. UV Resistant/ultraviolet-resistance sheet

10. High Operating Temperature

Advantages:
1. Avoids the damage to the belt through the contact between the bar and surface of belt.
2. The conveyor belt is stressed evenly in the loading area, which will reduce the daily maintenance cost. It effectively eliminates the spillage or scattering of the material causedby inequality of the stress on the belt.

3. The UHMW polyethylene surface has outstanding sliding properties, to reduce the frictional resistance to the minimum.
4. Ultra elastic rubber absorbs the impact in the maximum.
5. Each part of the impact bar is closely jointed by hot vulcanization.
6.“T-track” fastening device has different tightening points along the bar and make the joining strong and reliable, easy to install and remove.

The impact bar is a combination of three different layers. The top layer is made of UHMWPE for smooth movement of belt, thanks to its low dynamic co-efficient of friction.

The middle layer is of rubber to cushion the impact load while the lower layer is made of aluminum, which actsas a fastening device with the main support frame or cradle. The cradlers are custom built to suit specific applications. The installation of impact bar is made is such a way that the belt is not in touch with the bar when running empty. The belt comes in contact with the bar only when it is running under loaded condition.

Features:

1. Surface contact between impact and belt let stress evenly spread on belt;smooth surface of UHMWPE board makes friction lowest, effectively weaken damage to belt, dramatically reduce daily maintenance coat and increase production rate

2. Effectively eliminate the spillage and scattering of the material caused by uneven stress on the belt

3. Guiding angle on UHMWPE board of impact bar guarantee belt running smoothly

4. Ultra elastic rubber can absorb impact in maximum

5. Each part of impact bar is closely jointed by hot vulcanization

Main Properties

Excellent Abrasion-resistance

Good self-lubrication and low coefficient of friction

High anti-impact strength and good toughness

Good chemical corrosion resistance can resist almost all mediums such as acid,alcli and salt,but except for concen trated sul-phuric-acid,concentrated nitric and a few organic solvents.

Inodorous,in noxious and impenetrable

Good conductibility and ultra-low water absorbability

Good anti-environmental stress breakage property which is 200 times of ordinary ethylene

Good cold resistance property which isnit brittle even if at 176°Cbeiow zero.

UHMW-PE (ultra high molecular weight polyethylene) is an extremely tough and abrasion resistant thermoplastic that is used for applications that require durability and/or abrasive wear resistance.
UHMW plate is often used for lining chutes and hoppers in order to protect metal surfaces and promote the flow of solid materials such as sand, wood chips, or coal.

UHMW (aka UHMW-PE) (PE1000) offers a combination of excellent properties – outstanding abrasion resistance, superior impact resistance, non-sticking and self-lubricating properties and excellent mechanical properties, even in cryogenic conditions. UHMW Sheet, Rod, Tube and Profiles reduces noise from impact & vibration. It is a self-lubricating material that is chemical, corrosion, and wear-resistant. UHMW is also available in several filled grades including higher-temperature, ceramic-filled, conductive and ESd versions.

1. Extremely tough and durable

2. Low friction

3. Excellent abrasion resistance

4. Good chemical resistance

5. Low moisture absorption

6. Easy to fabricate

Key properties of UHMWPE/HDPE wear resistant parts:

Extremely high impact strength

Excellent wear and abrasion resistance

Optimal sliding properties

Dimensional stability

Energy absorption capacity at high loading rates

Resistance against fatigue

Water repellent

Good chemical resistance

Excellent electrical and dielectric properties

Physiologically harmless

uhmwpe cutting spacer set, uhmwpe pipe support block, UHMWPE block/HDPE Pipe support block

Conveyor rubber impact bar for belt conveyor loading point is a fusion of three different layers:

•UHMW pe cap

•Cushioning rubber or urethane

•Alumimium insert or steel insert.

An impact bar is a special mechanical device that distributes the load of an impact over a wide surface area. The bar is made with a special rectangular design that forces any impacted weight to be distributed of the entire surface area of the bar. These types of bar designs are often used in safety equipment for automobile doors, bumpers, and roll cages. They are also used as weight support for conveyor belts.

Many cars and trucks include impact bars throughout the passenger compartment. These safety devices enclose the occupants with bars in the doors, bumpers, and roof. The bars make the car safer for collisions and rollover accidents.

An automobile bumper is typically based on an impact bar design. Bumpers reduce damage to the car and occupants by limiting the explosive effects of a collision. The bar has in internal rectangle cut-out area that is designed to spread the load of impact across the entire beam. This makes it easier to support heavy loads during crashes.

Impact bars are available in many types of material. The most frequently used are rubber, metal, or hardened urethane. The type of material determines the weight and distributed load the barcan support. An impact bar made from hardened urethane is considered one of the most durable because it is more resistant to wear.

Features:

2. Effectively eliminate the spillage and scattering of the material caused by uneven stress on the belt

3. Guiding angle on UHMWPE board of impact bar guarantee belt running smoothly

4. Ultra elastic rubber can absorb impact in maximum

5. Each part of impact bar is closely jointed by hot vulcanization

Features:

1. Avoids the damage to the belt through the contact between the bar and surface of belt.

2. The conveyor belt is stressed evenly in the loading area, which will reduce the daily maintenance cost. It effectively eliminates the spillage or scattering of the material caused

by inequality of the stress on the belt.