A. Sheet extrusion machine
1. Diameter: 120 mm, length-diameter ratio:30:1;
2. Material of screw & feeding barrel: 38CrMoALA, chromium-plating polishing after nitridation;
3. Reduction drive: dedicated plastic machinery speed reducer with hard gear surface
4. Heating power: 42 kw, aluminum casting infra-red heating that is totally-enclosed, with wind groove equipped ;
5. Cooling fan: 250 wx7, with low noise fan;
6. Temperature controller brand: OMRON
7. Motor power: 75 kw, frequency conversion control (transducer brand: SINE)
B. Hydraulic screen exchanger
1. Screen exchange device: after harden and tempered, chromed and polished procession;
2. Maximum pressure of oil cylinder: 25 mpa;
3. Motor power: 3.7 kw.
C. Coat-Hanger Die *1 set
1. Mold material: steel
2. Mold forms: coat-hanger shape
3. Product requirements: width 1220 mm
D. Three-rolerl calender machine *1 set
1. Calender bowl, mirror roller * 3 sets, they are single-channel and filled with circulating water. Surface temperature difference in roller: 1ºC.
Hard chrome plated surface, hardness: RHC60 or higher.
2. It’s made of high quality steel welded frame, adjustable lifting castor is equipped which can move along the track.
3. Drive motor, * 3 sets, frequency control
4. Reducer , * 3sets
5. Roller distance adjustment range: 1 ~ 20 mm.
E. Carrier roller conveyor and edge cutting device *1 set
1. Carrier roller diameter: Ø 70, making of seamless steel tube, chrome plated in surface.
2. The number of carrier roller: * 8 roots
3. Edge cutting device *1 set (saw blade cutting)
F. Tractor
Rubber traction roller | 2 sets (made of high quality rubber) |
Traction motor | 1 set, 2.2 Kw , frequency control. |
Planetary cycloidal reduction gear | 1set. |
Rack | 1 set (high quality steel welding) |
Meter counter | 1 set |
Coil Forming and Molding Part:
A. Extrusion machine
1. Diameter: 90 mm, length-diameter ratio: 30:1;
2. Material of screw & feeding barrel: 38CrMoALA, chromium-plating polishing after nitridation;
3. Reduction drive: dedicated plastic machinery speed reducer with hard gear surface;
4. Heating power: 42 kw, aluminum casting infra-red heating that is totally-enclosed, with wind groove equipped;
5. Cooling fan: 250W * 6 sets, with low noise fan;;
6. Temperature controller: LCD Touch Operation Panel, PID control;
7. Motor power: 75 kw, frequency conversion control
B. Mould
1. Material: 5 CrNiMo , after forged, tempered, chromed and polished procession.
2. Product width: 1500 mm;
3. Extrusion nozzle aperture: 0.8 mm;
4. Heating power: 20 kw.
C. T-die & Spinneret Board
1. Heating method: electric heating by stainless steel heating tube, power: 750W *2;
2. Cooling method: water;
3. The machine is adjustable(up and down or back and forth)
D. Water tank shaping machine
1. Whole machine all use stainless steel
2. Width:2500mm
3. It can be move up/down/left/right
E. Glue dipping and smearing device
1. material of clue dipping barrel: stainless steel plate
2. smearing-glue roller material: steel roller with chromium plating surface, diameter: 300 mm
3. Transmission power: 2.2 kw, frequency speed control system.
F. Oven 1 & Oven 2 & Oven 3 &Oven 4
1. Heating method: by heating tube, power of 6 kw;
2. Length: 16000 mm, steel plate welding;
3. Hot air circulation, induced draft fan power: 11 kw;
G. Tractor
1. Traction roller diameter: 200 mm, length: 1500 mm;
2. Traction power: 2.2 kw, frequency speed control system
H. Coil guiding conveyer
1. Material of transmission rod: stainless steel pipe, diameter of 12 mm
Auxiliary Equipment | |
200 -High speed mixing machine | 3sets |
360-crusher | 1 set |
