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Main structure and how it works.
Mechanical 3-roller symmetrical plate rolling machine.
1. The machine is composed by two main parts, there are working parts and transmission parts. Working parts include two lower roller and one upper roller with roller bearings. The lower roller is the capstan, the upper roller is driven roller. Height of upper roller can be adjusted freely. Besides, the transmission part contain main motor, reduction box, etc.
2. The main motor drive the main reduction box, and then the main reduction box drive the lower roller. Direction of rotation of the lower roller can be controlled by the main motor.
3. Subsidiary motor drive the subsidiary reduction box, then the upper roller could perform vertical movement.
Unloading equipment can help operater take out finished products.
Raw material of roller and processing technic
1. Raw material: 45# forging steel
2. Datum: certificate of raw material and other inspection report attached with machine.
3. Processing technic: caststeel ingot → forged blank → normalization after forging → rough turning → heat treatment(hardening and tempering) → finish turning → hard facing.
3. Requirement of heat treatment: hard facing depth≥3mm, hardness≥HRC45-50.
Welded structure(including the frame, foundation and other steel structure)
1. Processing technic of welded structure:
2. Purchasing inspection → steel plate pretreatment → cutting → edge preparation → welding → weld joint inspection → annealing treatment → rough machining → Vibratory stress relief → fine machining → surface derusting and corrosion prevention → topcoating(as required by customers).
Technical requirements: we promise all welding structure must be Q235A, all specification can meet GB.
Perfect welding without pore, crack, etc.
Stress relief before machining.
| 1. Standard Service: |
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Our factory provide the service for the customer forever, if the customer need operation help, can contact us by MSN, Skype, Email and Telephone at any time, we provide 24 hours on-line service. |
| 2. Installation: |
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Our factory can send our engineer to the customer’s factory install, commission and training freely .The customer provide the double trip tickets, food and accommodation for our engineer. The customer also can send the engineer to our factory to learn the operation and maintains freely. |
| 3. Quality Guarantee: |
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Our guarantee time is 14 months from B/L Date ,If any component is damaged during guarantee time,we can send the component to the customer By DHL,TNT freely. |
| 4. Order Processing: |
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Requirement for Customer: |
| 1. Hydraulic oil: imported VG46# anti-wear hydraulic oil; and the required oil mass depend on the machine specification |
| 2. Environment temperature: 0°C - +40°C |
| 3. Environment humidity: relative humidity 20-80%RH(non-condensing) |
| 4. Keep away from the strong vibration source and electromagnetic interference |
| 5. Prepare the foundation according to the foundation drawing |
| 6. Voltage fluctuation 10%--5% |