Acetylene Plants
DCPL acetylene plants are based on the most modern and versatile design. The acetylene generator plants and acetylene plants is made to the highest quality standards in the world. All the fabricated vessels are welded as per the standard norms. All weld joints are subject to dp test at every layer, 100% radiography and then finally subjected to hydraulic test. All the components are engineered to the proper design and drawings. DCPL Acetylene Generator Plant of twin hopper generator is fully automatic and mainly consists of the following:
- Acetylene Generator
- Cooler Condenser
- Low Pressure Dryer
- Purifier
- Ammonia Scrubber
- Acetylene Compressor
- High Pressure Drier
- Filling Manifold
- Acetone Pump
- Automatic Controls of Acetylene Generator
- Level Controls
- Level Alarm
- Pressure Alarm
DCPL Acetylene Plants are available in 25m3/hr, 50m3/hr & 100 m /hr capacities and uses all types of carbide quality but best for 4-25 mm
Technical Specification
Specification | For 25 Cum/Hr Acetylene Plant | For 50 Cum/hr Acetylene Plant | For 100 cum/hr Acetylene Plant |
Capacity | For 25 Cum/hr | 50 cu.m/Hr | 100/Hr |
Cylinders filled per batch | 30 | 60 cylinders | 120 cylinders |
Carbide size | 4-25mm | 4-25 mm (or higher) | 4-25mm (or Higher) |
Hopper Capacity | 100 Kg | 150 kg | 300 kg |
Carbide required per batch | 600 kg approx.(depending on carbide quality) | 1,200 kg approx.(depending on carbide quality) | 2700 kg approx. (depending on carbide quality) |
Water required | 10 liters per kg of Calcium Carbide used | 10 liters per kg of Calcium Carbide used | 10 liters per kg of Calcium Carbide used |
Power required | 12kw | 18 KW | 30 KW |
Start up time | 15 minutes | 15 minutes | 15 minutes |
II S/BS. Specifications conforms to - Acetylene Generator" - Flame-proof motors | IS 8471-1977 IS 2148 (Group II-B)-1968 As amended | IS 8471-1977 IS 2148 (Group II-B)-1968 As amended | IS 8471-1977 IS 8471-1977 IS 2148 (Group IIB-1968 as amended) |
Space Requirement 1. Process Area | 70 Sq.M. | 110 Sq.M | 150 Sq.M |
2. Carbide Storage Area | 75 Sq.M. | 112 Sq.M | 175 Sq.M. |
3. Cylinders filling Area | 40 Sq.M. | 60 Sq.M | 100 Sq.M. |
4. Cylinders storage area (depending upon cylinders inventory) | 100 Sq.M. | 160 Sq.M | 200 Sq.M. |
5. Lime slurry disposal area | 100 Sq.M. | 180 Sq.M | 250 Sq.M. |
6. Free space around the plant (on all sides) | 16 M | 18.5 M | 20 M |
7. Acetone godown | 12 Sq.M. | 20 Sq.M | 30 Sq.M. |