Established in 1994, with a warehouse in BIRMINGHAM (UK), Akhil Brothers is a group of associated manufacturing units, run by professionally qualified & experienced engineers, equipped with latest world class technologies. Apart from our own factories group, we have a closed group of associated manufacturers, which enables us to source other products even if not manufactured by ourselves. Process of Manufacturing: Gravity sand casting, Gravity die casting, Hot stamped Forging, Pressure Die Casting, pressed/cutting of sheet metal, Turning and extrusion.Finishes: Polished Brass, Antiqued, Gold plated, Chrome, satin Chrome, Anodizing, Powder coated with protective layer of ordinary/electro-phoretic lacquer. Metals Used: Brass, Aluminium, Iron and Gun metal. New Product Development: We can develop any new product on the basis of sample/drawings/specifications.DETAILS OF IN-HOUSE FACILITIESCASTING/FORMING/FORGINGSand Casting:50 casting unitsForging:400 T & 200 TPressure Die Casting EquipmentsTOOL ROOMA full fledged tool room to cater to all in-house standard and any special requirements in Patten Making, Dies, Packaging dies, tools. The tool room has machines like Shaper, Milling Machine etc.PROCESS EQUIPMENTSAuto Lathe-82No.Auto Lathe-63No.Auto Lathe-46No.Manual Operational Lathe 5No.Radial Drilling Machines 12No.Trapping Machine3No.Power Press6No.Hand Press5No.Auto Milling Machine1No.Milling Machine1No.Centerless grinding machine, automatic 1No.Surface Grinder (Automatic)1No.Surface Grinder2No.Pipe Bending Equipment 2No.Apart from above, other operations are done by hand, as most intricate art is involved which have to be done manually.Production EquipmentsPolish Machine (With Dust Removal & Collector system)70 Nos.Automatic Lancer Machine 4 Nos.Ultrasonic Cleaning Equipment 4 Nos.Spray Paintings Booths 4 Nos.Lacquer Plant (with filtered air and vapors removal system)Liquid/Powder coating Booth 1Nos.Electric Furnaces for Stoving 3 Nos.METAL SURFACE FINISHING/ELECTROPLATING PLANTComplete automatic plant with facilities for1Electro Phoretic Lacquering2Nickel Chrome plating3Chrome plating4Gold plating5Stain Nickel/Stain Chrome6Stain Gold7Antique/Black Antique8Brushed Nickel/BrushedChrome9Various gloss/Matt finishes in many colours10Black Nickel & Other Customer Specific Finishes. PACKAGING1Blister packaging Machine & Complete system including sealing and cutting machines.2Skin packaging machine3Vacuum forming machine4Moulding Machine5Side and center Sealing Machine6Dies and Moulds for the packaging requirement7Four side sealing/welding machine.FINAL PACKAGING/CARTOININGStrapping Machine-AutomaticSALIENT FEATURESFactory Covered Area 50,000 Sq. Ft.On going & proposed Expansion50,000 Sq. Ft.(Facilities to be added) Material handling on continuous conveying mode at single as well as multilevel.PVDF plantCNC machinesExpansions of range as well as equipments for the expanded range.Personnel EngagedSand Casting80Rest of Department200Indirect100Connected load325 KWCaptive Power Generation600 KWTotal Installed Capacity100 MT/MonthRaw Material Used Important Honeycomb, Zinc & Copper Alloys & Ingots, Brass Sheets, Brass Pipes, Brass Rods, Copper Pipes & Sheets, Zinc & Zinc Alloys, Aluminium Rods, Pipes & Sheets Stainless Steel, Mild Steel in different form & Grades.Type of Products ManufacturedComplete Range of precision components, assembly, turned parts. Hardware & Artware in Non-Ferrous & Ferrous materials. (e. G. Complete Range of Hardware for Doors, Windows, Cabinets, Bathrooms and othersCurrent Export Market Spain, Germany, Sweden, U. K. U. S. A, Canada, South Africa, Australia, U. A. E, Ireland etc.Export turnover100% of production nearly 85M.
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