Specifications
jiangsu Pengfei Group Co., Ltd, the state large-size enterprise and national leading enterprise of building material industry, iI. KILN: Φ3.5×52m
1. Shell
Material: 20g/ Q235-B
Thickness:
Thickness of Steel Plate(From kiln head to kiln end, materials/length/thickness)
20g/1845/50,20g/2000/32,20g/2000/50,20g/2000/32,20g/12500/25,20g/2000/36,20g/2000/50,20g/2000/36,Q235B/12700/22,
Q235B/3800/32,Q235B/2000/50,Q235B/2000/32,Q235B/6750/22
Steel Plate under tyre: 50mm
Steel Plate under girth gear: 32mm
T joint 100% UT
2. Tyre
Material: ZG310-570
Chemical and ultrasonic examination
3.Supporting Roller
Material: ZG340-640
Chemical and ultrasonic examination
4. Gear
Girth gear Material : ZG310-570
Pinion Material : 35SiMn
Chemical composition , mechanical properties and ultrasonic examination
5. Kiln Diameter: 3500mm
6. Sealing :
Inlet pneumatic, outlet steel piece type seal.
7. Thrust roller: Hydraulic
8. Material of Support roller shaft: 45
Chemical composition , mechanical properties and ultrasonic examination.
9. Welding Inspection:
Ultrasonic Testing: T-wise weld seams need to be inspected 100%.
The other weld seams should be inspected 25% randomly. Double the percentage if the result is unqualified. Inspect 100% if it is still unqualified.
10. Stress Relief:
Shell under tyre should be heat treated for stress relieving, test certificate for stress relieving to be given. Gear, tyre, supporting roller, thrust roller should be tempered to relieve the casting stress; supporting welding base should be firstly tempered, and then machined.