16 years experience power saving beef tallow oil refining with ISO for sale
Animal fats and oils are lipid materials derived from animals. Physically, oils are liquid at room temperature, and fats are solid. Chemically, both fats and oils are composed of triglycerides. Although many animal parts and secretions may yield oil, in commercial practice, oil is extracted primarily from rendered tissue fats obtained from livestock animals like pigs, chickens and cows.
Capacity of the animal fat oil refining plant
5t/d, 10t/d, 50t/d, 100t/d, 200t/d, 300t/d, 400t/d, 500t/d, 600t/d.
Main machines:
Clarifying tank, filter press, disc centrifuge, oil and alkali dosing machine, mixer, vacuum dryer, neutralization tank, soapstock tank, bleaching tower, deodorizing tower, etc.
The flow chart of animal fat oil refining plant
Product details:
1. Degumming process
The purpose of Degumming Vegetable Oils is to remove Gums. All oils have hydratable and non-hydratable gums.
a. Water Degumming: Hydratable gums are removed by treating oils with water and separating the gums. The gums can be dried to produce lecithin.
b. Acid Degumming: Non-Hydratable gums are removed by treating oils with acids and separating the gums.
2. Neutralizing process
The purpose of Neutralizing Vegetable Oils is to remove Free-Fatty Acids (FFAs). Traditionally, FFAs are treated with caustic soda (NaOH). The reaction produces Soaps which are separated from the oil. Because trace amounts of soaps remain in the oil, the oil is either washed with water or treated with Silica.
3. Bleaching process
The purpose of Bleaching is to remove color pigments contained in Vegetable Oils. The oil is treated with Bleaching Clays that adsorb the color pigments. The clay is filtered and the clean bleached oil is stored for further processing.
4. Deodorizing process
The purpose of Deodorizing Vegetable Oils is to remove odor substances. The oil is subjected to steam distillation under high temperature and vacuum to evaporate all odor substances. The resulting deodorized oil is almost bland and tasteless.
5. FFA Stripping process
As mentioned previously, the Deodorizing equipment can be modified to achieve Physical
Refining. Since the conditions for deodorization and physical refining are almost identical, the modified equipment can be employed to achieve deodorization as well as physical refining.
6. Fatty-Acid Recovery process
Fatty-Acids are evaporated (distilled) in FFA Stripping. The Fatty-Acid vapors are condensed by direct contact with liquid Fatty-Acids to recover the evaporated Fatty-Acids. The distillation and condensation of Fatty Acids is accomplished under very high vacuum to lower the boiling point of Fatty-Acids and prevent them from oxidizing.
7. Dewaxing/Winterizing process
The purpose of Winterization Vegetable Oils is to remove waxes especially in those oils that
contain waxes. Such oils are subjected to chilling and filtration to remove waxes and other high melting point substances.
Winterizing is also used to separate the unsaturated fats from unsaturated fats—especially in Palm Oil or other saturated fats. The chilling process solidifies the saturated fats; thus enabling separation via filtration.
1. Various new technology are reasonable combined in oil refinery process.
2. Adopting soft column deodorization tower, steam consumption is greatly saved.
3. Adopting all kinds of heat exchangers greatly saves energy consumption.
4. High refinement rate; less oil loss.
5. No waste water discharged and more FFA distilled.
Power consumption | ≤ 30KWh/T |
Steam consumption | ≤350Kg/T (0.8MPa) |
Clay consumption | ≤ 1-3% Oil weight (adjustable) |
Zhengzhou New Lead Grain and Oil Science and Technology Co., Ltd.
Company Profile
Brief Introduction
Zhengzhou New Lead Grain & Oil Science and Technology Co., Ltd. is an industrial company focusing on processing of grain and oil food, research and development of new technology, production of mechanical equipment, installation and adjustment of complete engineering and training service.
Now the company has 158 personnel, of which the professionals take up more than 30%. And it has owned the second level qualification of state electromechanical engineering and has passed the quality management system certification of ISO9001-2000. It is already a research and development typed engineering company that combines scientific research, manufacturing and development.
Business Scope
10-2000t/d vegetable oil pre-pressing and extraction plant;
10-600t/d vegetable oil refinery plant;
10-300t/d animal oil refinery plant;
50-500t/d aroma peanut oil production line;
3000-10000t/y soybean protein isolates production line;
10000-30000t/y production line of soybean protein concentrate, textured protein;
Production line of oil dewaxing, fractionation and winterization;
Constructed projects
Oil pretreatment, pressing and extracting plant
Edible oil refinery plant
Oil storage tank and small packaging engineering
Customer visit
Our factory and delivery
Service Promise
Zhengzhou New Lead Grain & Oil Science and Technology Co., Ltd has always put the interests of customers first, insists on providing a customerized and comprehensive service, including on-site service and after-sale service. Now the specific commitments are as follows:
1. Ensure providing complete equipment and its accessories on time.
2. Ensure the installation and adjustment are once accepted.
3. Ensure providing high-quality equipments with competitive price.
4. Providing new products and advanced technology preferentially;
5.Providing the operating technicians professional training to ensure operate independently.
6. Appointing you a inspector during the installation process.
7. Arranging an professional installation team which will be managed by our PM.
8. We will be in charge of single machine commissioning, online debugging and feeding trial running to ensure that the machine can operate normally under the condition of full load. The company will provide you all kinds of relevant information and records according to the bidding document. Within one month after the acceptance, we will provide you qualified as-built documents as your request.
9. Within the warranty period, we repair equipments that has quality issues freely as well as free parts.
The company offers tailor-made turnkey solutions to the client’s right from designing and erection to commissioning and maintenance.
We will provide the owner first-class technology and service to ensure the project being completed smoothly.
If you are interested in our products or have any questions, please do not hesitate to contact us! We are always at your service!