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Customized aluminium frame BLDC motor

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Customized aluminium frame BLDC motor

 

IEC #100/112 220VAC (Customized DC 24/48/60/72/96V)

Rated output

KW 2.25 3.75 5.5

Rated torque

N.m

21.49

35.81 23.88 11.94 35.02 17.51

Rated current

A 8.54 14.23 14.23 14.23 20.87 20.87

Rated speed

rpm 1000 1000 1500 3000 1500 3000
Peak torque N.m 64.46 107.44 71.63 35.81 105.05 52.53

Maximum speed

rpm 1200 1200 2000 5000 2000 5000
Torque constant N.m/A 2.52 2.52 1.68 0.84 1.68 0.84

Induced voltage constant

V/Krpm 205 205 127 67 127 67
Rotor inertia Kg.m^2 0.00641 0.0084 0.00641 0.0044 0.0084 0.00641

 

IEC #100/112 380VAC (Customized DC 24/48/60/72/96V)

Rated output

KW 2.25 3.75 5.5

Rated torque

N.m

21.49

35.81 23.88 11.94 35.02 17.51

Rated current

A 4.90 8.17 8.17 8.17 20.87 11.98

Rated speed

rpm 1000 1000 1500 3000 1500 3000
Peak torque N.m 64.46 107.44 71.63 35.81 105.05 52.53

Maximum speed

rpm 1200 1200 2000 5000 2000 5000
Torque constant N.m/A 4.38 4.38 2.92 1.46 1.68 1.46

Induced voltage constant

V/Krpm 355 355 205 116 205 116
Rotor inertia Kg.m^2 0.00641 0.0084 0.00641 0.0044 0.0084 0.00641


Customized aluminium frame BLDC motor 

Customized aluminium frame BLDC motor

 

Customized aluminium frame BLDC motor

 

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Customized aluminium frame BLDC motor 

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Customized aluminium frame BLDC motor

Q:Motor has been running then fails to start,what to do?
A:Likely cause: Fuse or circuit breaker is tripped. 

      What to do: Replace the fuse or reset the breaker.

 

     Likely cause: Armature is shorted. Motor may make a humming noise and the circuit breaker or fuse will trip.
     What to do: Disassemble motor and inspect the armature for a burnt coil. Inspect the commutator for burnt bars. If this condition exists, the motor needs to be replaced.

 

     Likely cause: The brushes may be worn down too far and no longer make contact with the commutator.
     What to do: Check the brushes to make sure that they are still making contact with the commutator. Contact manufacturer for brushes.

 

      Likely cause: Controller may be defective.
      What to do: Verify voltage is coming out of the controller.

 

Q: On initial installation, motor fails to start up,what to do?
A: Likely cause: Motor is incorrectly wired
     What to do: Verify that the motor is wired correctly.

 

     Likely cause: No output power from controller.
     What to do: Measure voltage coming from the controller.

 

     Likely cause: Motor is damaged and the armature is rubbing against the magnets.
     What to do: Disassemble motor and see if the armature can be realigned by reassembly. Motor may have to be replaced.

 

Q:  Motor takes too long to accelerate,what to do?
A:  Likely cause: Motor controller not properly set.
     What to do: Adjust the acceleration trim pot of the controller.

 

     Likely cause: Brushes are worn.
     What to do: Verify brush length.

 

     Likely cause: Bearings may be defective.
     What to do: Inspect bearings. Noisy or rough bearings should be replaced.

 

Q:  Motor runs in the wrong direction,what to do?
A:  Likely cause: Incorrect wiring
     What to do: Interchange the two motor leads.

 

Q:  Motor runs OK but has a clicking noise,what to do?
A:  Likely cause: Suspect a burr on the commutator.
     What to do: Remove burr from commutator using a commutator stone.

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Customized aluminium frame BLDC motor

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