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Dispersing Emulsifier
Working Principle:
The Motor Drives The Rotor To Move At a High Speed Through The Transmission Shaft, And Generates Centrifugal Force To Shear The Material From The Narrow Gap Between The Rotor And The Stator At a High Speed, Forming a Strong Hydraulic Shear And Turbulent Flow, So That The Material Can Be Centrifuged And Squeezed At The Same Time. , Under The Coordination Of Comprehensive Forces Such As Grinding, Collision, Pulverization, Liquid Layer Friction, And Turbulent Flow Uniformity, It Can Be Fully Dispersed, Homogenized, Emulsified, Crushed, Refined, Mixed And Other Process Requirements.
The More Layers Of Rotating Stators In The Working Cavity, The Larger The Shear Plane, And The Smaller The Gap Between The Rotor And The Stator, The Better The Effect.
The High-Speed Movement And Fast Shearing In The Narrow Gap Can Make The Immiscible Solid Phase, Liquid Phase, Gas Phase And Other Media Uniform, Fine, Dispersed And Emulsified In An Instant. After The Reciprocating Cycle, The Original Product Can Reach a Stable High-Quality Product
The Main Factors Of The Effect Of The Emulsifier
Rotor Linear Speed (Relationship Between Rotor Diameter And Rotational Speed)
Gap Between Rotor And Stator
Rotor Stator Layers And Shear Planes
Batch Emulsifier
Features:
RJM-C Atmospheric Pressure Design, Optional Packing Device Does Not Contain Mechanical Seal;
RJM-Y Pressure Design Type, With Mechanical Seal;
Installed In The Reaction Kettle And Batching Tank Under Normal Pressure, The Processing Capacity Is 10L-10000L;
To Meet Different Production Needs, It Can Be Used With Reaction Kettle And Batching Tank, And Can Be Customized And Lengthened;
The Installation Position Has Various Installation Forms Such As Eccentric, Vertical And Inclined;
Material: 304 Or 316L (Optional);
The Tooth Shape And Quantity Of The Stator And Rotor Are Selected According To The Needs Of The Production Process.Application:
Pharmaceutical Industry: Ointment, Ointment, Lotion, Cream And Various Vitamins, Etc.:
Daily Chemical Industry: Shampoo, Detergent, Cream/Paste, Toothpaste, Paraffin Solution, Hair Dye, Etc.;
Adhesive Industry: Rubber Solution, Polyester Sulfide, Silicone, Hot Melt Adhesive, Polyurethane, Etc. Food Industry: Food Coloring, Chocolate, Filled Food, Syrup, Condiment And Various Additives, Etc.;
RJM-Y
Single Mechanical Seal Type
RJM-C
Atmospheric Pressure Type
RJM-D
Bottom Type
RJM-Z
Axial Flow Type
RJM-J
Jet Flow Type
RJM-Q
Dispersion Disc
The Main Scope Of Application Of Different Structure Types
I Type: The Chute Is a General-Purpose Type Suitable For Mixing, Dispersing, Homogenizing And Emulsifying. The Advantage Is That The Processing Is Convenient And Economical. The Disadvantage Is That The Shearing Efficiency Is Average
II Type: The Herringbone Groove Is An Improvement On The General-Purpose Chute. Increase The Shear Plane To Improve Efficiency. Suitable For Mixing, Dispersing, Homogenizing And Emulsifying.
III Type: Opening Small Holes To Increase The Shear Surface To Improve Shear Efficiency. Suitable For Homogenization And Emulsification. It Is The One With The Highest Shearing Efficiency Among Several Opening Methods.
Dispersing Disc Type: The Tooth-Shaped Dispersing Disc Is Suitable For Mixing, Dispersing, And Solid-Liquid Dissolving. The Advantages Are That The Processing Is Convenient And Economical, And The Mixing And Dispersing Efficiency Is High. Applicable Medium Viscosity Range Is Wide.
Fast Flow Type: The Wide-Blade Rotor Increases The Stirring Flow And Pressure To Improve The Mixing Efficiency. It Is Suitable For Mixing, Dispersing And Dissolving Solid And Liquid. The Advantage Is That The Flow Rate Is Large, The Mixing Efficiency Is High, And The Dispersion Efficiency Is High, And It Is Suitable For Low And Medium Viscosity Media.
Axial Flow Type: The Propulsion Rotor Uses The Stator As The Guide Type To Increase The Flow Rate And Improve The Mixing Efficiency. Suitable For Mixing And Solid-Liquid Dissolution. Advantages Large Flow, Large Flow Rate Improves Mixing Efficiency, Suitable For Low Viscosity Media.
Online Emulsifier
Single-Stage Emulsification Pump And Multi-Pole Emulsification Pump Are High-Performance Equipment For Dry Continuous Production Or Recycling Of Fine Materials. In The Cavity Of Narrow Space, There Are 1-3 Sets Of Multi-Layer Stators And Rotors With Dual Engagement. The Rotor Is In The Motor. It Rotates At High Speed Under The Drive, And Generates Strong Axial Suction To Suck The Material Into The Cavity. The Material Is Dispersed, Sheared And Emulsified In The Shortest Time, And The Particle Size Distribution Range Is Also Significantly Narrowed, So That Fine Long-Term Stable Products Can Be Obtained.
RJMOnline-S
Online Single Stage Emulsification Pump
RJMOnline-M
Online Multistage Emulsion Pump
Features:
1. Large Processing Capacity, Suitable For Industrialized Re-Line Continuous Production.
2. Narrow Particle Size Distribution And High Uniformity
3. Time Saving, High Efficiency And Energy Saving
4. Low Noise And Stable Operation
5. Eliminate Quality Differences Between Batches Of Production
6. There Is No Dead Angle, 100% Of The Material Is Sheared By Dispersion
7 With Short-Distance, Low-Lift Conveying Function
8. Simple To Use And Easy To Maintain
9. Can Realize Automatic Control
Designing Process
The Root Of A Good Product Comes From Design
LTPM China Calculates The Main Parameters Of Agitator And Configuration Specifications Revolutions, Stirring Flow Rate, Velocity Gradient, Shear Force, Uniform Mixing Time, Gas-Liquid Mass Transfer Coefficient Kla And Other Main Parameters Through A Large Number Of Practical And Theoretical Data For 20 Years To Ensure Stirring. To Achieve The Best Effect Of The Process, The Configuration Is Not Wasted, And Won The Praise Of Users. On The Premise Of Achieving The Effect, It Can Save Costs, Improve Energy Efficiency And Reduce Energy Consumption. The Product Takes A Number Of Agitator Patents.
LTPM China Has A Variety Of Stirring Experimental Equipment. When The Experimental Conditions Of Some Media Cannot Be Achieved, It Can Provide Users With A Large Number Of Optimized Designs In Combination With CFD Fluid Mechanics Simulation Experiments.
Determine The Program Process
1. Provide Design Information (Container, Medium Characteristics, Process, Etc.) 2. Technical Exchange 3. Determine The Blade
Type, Speed And Sealing Type According To The Process Parameters 4. Calculate The Blade Size, Power And Shaft Size Based On The
Above Parameters 5. Determine The Mechanical Design Such As The Installation Method And The Structure Of The Reducer 6. Based On
The Final Plan In Front Of The Design Drawing
Type, Speed And Sealing Type According To The Process Parameters 4. Calculate The Blade Size, Power And Shaft Size Based On The
Above Parameters 5. Determine The Mechanical Design Such As The Installation Method And The Structure Of The Reducer 6. Based On
The Final Plan In Front Of The Design Drawing
Theoretical Formula Calculation
Twenty Years Of Professional Team Practical Experience Plus Theoretical Calculation
1.Stirring Flow Calculation;
2.Mix Evenly Time.
3.Speed Gradient.
4.Blade Linear Velocity, Blade Thrust.
5.Shear Force
6.Power, Torque, Shaft Diameter, Critical Speed.
7.Dissolved Oxygen: Gas Holdup, Gas-Liquid Mass Transfer Coefficient Kla(S-1)
CFD Simulation
The Company Has Its Own CFD Simulation Software, Which Can Complete The Working Conditions That Cannot Be Completed By The Experiment.
Simulation Verification Is Carried Out According To The Demand Conditions. Provide Customers With a Large Number Of Optimized Design And Process Improvement Data
Experimental Equipment Verification
The Small And Medium-Sized Experimental Test Equipment Is Tested And Verified By The Customer's Stirring Experiment. Provide The Best Guarantee For Equipment Enlargement
Various Software Parameter Calculations
.
Confirm The Scheme Through The Above Multiple Calculation Verification
1. Determine The Appropriate Stirring Form And Size According To The Calculation Results Of The Medium And Stirring Purpose;
2. According To The Calculation Results Of Mixing Time, Shear Force And Blade Thrust, Determine The Rotating Speed To Achieve The Most Efficient Stirring;
3. If Dissolved Oxygen Stirring Is Required, The Blade Diameter And Rotational Speed Need To Be Checked Based On Factors Such As Gas Content, Gas-Liquid Mass Transfer Coefficient Kla(S-1), Etc.
4. According To The Determination Of The Above Conditions, The Stirring Power And Shaft Diameter Are Finally Determined, And The Reducer Is Selected.
5. Determine The Sealing Material And Structure According To The Medium, Pressure, Temperature, Speed And Other Working Conditions.
Ordinary Type Single Mechanical
Sealing Belt Collecting Tank
Double Mechanical Seal
With Collection Groove
Standard Type: Single Mechanical
Dense Type With Bearing And Collecting Groove
Sanitary Magnetic Seal
High Option
1. The Reducer Is Equipped With a High-Efficiency Helical Gear Reducer, Which Is Highly Efficient And Energy-Saving, With Low Noise And Small Size.
2. At Low Speed, The Standard Mechanical Seal Is The Mechanical Seal Cartridge Type With Bearing And Collection Groove. These Mechanisms Are Stable, Have a Long Service Life, Are Easy To Replace And Install, And Do Not Require Professional Debugging.
3. The Shaft Material Is Preferably High-Quality Dual-Phase Steel 2205, Which Is High-Strength And Anti-Corrosion. Make Sure The Shaft Is Stable.
4. The Details Of The Sanitary Structure Are Finely Designed, And The Structure Configuration Without Dead Ends And Easy To Clean Is Fully Considered.
Manufacturing and Applications
Product Quality Is a Combination Of Design-Based And Finishing-Based
After Detailed Calculation Of Strength, Bending Distance, And Critical Speed, The Shaft Is Rough-Machined, And Then Annealed And Tempered To Ensure That The Stress Deformation Of The Shaft Is Minimized After Machining. Do Processing After Solid Solution Quenching And Tempering. The Hollow Shaft Is First Dynamically Balanced And Then Finished. The Final Polishing Meets The Surface Roughness Requirements. The Fully Sealed Design Between The Blade And The Shaft Of The Sanitary Agitator Is Easy To Clean, Has No Residue, And Has No Dead Angle. After The Blade Is Processed, The Dynamic Balance Reaches G6.3 Level. Together With The Shaft Mounting, a Large Dynamic Balancing Machine Is Used For The Second Time To Ensure High-Speed Operation Without Vibration.
Dynamic Balancing Machine
CNC Lathe
Four-Axis Machining Center
It Is Processed By Sophisticated Equipment Such As Four-Axis And Three-Axis Machining Centers, CNC Lathes, And Large-Scale Dynamic Balancing. Ensure That The Machining Accuracy Meets The Design Requirements.
Customer Production Site
Related Products
Company Profile
Our Company
China Ruian City LeadTop Pharmaceutical Machinery Co., LTD (LTPM) is recognized as a major pharmaceutical equipment manufacturer and supplier. Our company is founded in Ruian, China, with a base of 18 years of prior experience in the pharmaceutical industry.
This has allowed us to expand our business in a well-planned manner. We now offer a comprehensive whole production line of quality pharmaceutical machines at competitive prices.
Our Machinery Manufacturing Workshop
Imported CNC Machining Centre makes all parts process accurate. Own R&D team with more than 20 years engineering expereince, can customize the equipment and packaging line to your satisfaction.
Professional Business Team
Warm, professional business team, careful response to your inquiry, timely response rate of more than 93%, higher than the average level of the industry.
Our Certificates
ISO, CE, SGS, BV Certified Company.
Packing & Shipping
All machine delivery with anti rust spray, film wrapping and Sea shipping affordable wooden box.
FAQ
Q: What price terms you offer?
A: We can offer FOB, FCA, CFR, CIF, EXW and other price terms based on your request.
Q: What payment terms you take?
A: TT, LC, other terms are also workable.
Q: Will you help with installation and stuff training?
A: Yes, we can send our engineers to your place to guide the installation and train your workers if you need, but the buyer should
bear our technician's round tickets, accomodation, food and subsidiary USD100/day.
Q: How can I visit your factory?
A: Our factory is located in Ruian city Zhejiang Province. Just let us know your scheduel in advance and we will arrange
everything for you!
Any other doubts about our machine, please feel easy to contact with us.
A: We can offer FOB, FCA, CFR, CIF, EXW and other price terms based on your request.
Q: What payment terms you take?
A: TT, LC, other terms are also workable.
Q: Will you help with installation and stuff training?
A: Yes, we can send our engineers to your place to guide the installation and train your workers if you need, but the buyer should
bear our technician's round tickets, accomodation, food and subsidiary USD100/day.
Q: How can I visit your factory?
A: Our factory is located in Ruian city Zhejiang Province. Just let us know your scheduel in advance and we will arrange
everything for you!
Any other doubts about our machine, please feel easy to contact with us.