500L scraping wall stirring vacuum emulsifying mixer
Application:
- Cosmetic Industry: Cream, Lotion, Lipstick, Shampoo;
- Pharmaceutical Industry: Ointment, Syrup, Injection;
- Food Industry: Mayonnaise, Dressing, Jam, Butter, Margarine;
- Chemical Industry: Polyester, Synthetic Fiber.
Formation:
ZJR Vacuum Emulsifying Mixer Series is composed of emulsification boiler(fluctuating cover, overturn kettle form or outside circle form), water boiler, oil water, vacuum system, heating and temperature control systems, cooling system, electric machinery control system, etc.
Working process:
The materials are heated and mixed in water pot and oil pot to be fully reacted.Sucked into emulsifying pot by vacuum pump, the materials are stirred by both the center blade and side scraper, which works on the wall.
In the process of blade-stirring, the materials are continuously crushed, pressed, folded. Then,the materials are sent to the cut-off mixing until where they are finally crushed into small pellets of 200μm~2μm.
Because of the vacuum in emulsifying pot, the bubbles generated during stirring and mixing process are sucked out from material lotion making machine.
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Product advantages:
1. Mixing oil and water phases materials in high speed to get perfect emulsion product of good quality.
2. Machine consists of vacuum-resistant vessel with jacket for heating and cooling. Equipped with high speed homogenizer, scraping agitator, vacuum pump, and hydraulic pump for lifting, heating & cooling system.
3. With vacuum pump to take the air bubbles out of mixed product, and extend the time of storage.
4. Scraping unit is with moveable teflon scrapers to scrape off the materials on the tank wall and the anchor to move the materials to the center area to get better blending and mixing. The teflon scrapers are maintained manually and easily without any tool.
5. Our vacuum emulsifying equipment equipped with heating & cooling system which simplifies the processing. Within this same equipment, you can do from heating-melting-emulsifying-air bubble reduction(by vacuum)-cooling without changing vessels, it saves lot of labor and time for your production.
6. All contacted parts of equipments are SUS316L,the product homogenized in vacuum and close vessel can be sanitary and high quality.
7. The measuring of raw materials, the recording of temperature for heating, melting, emulsifying,cooling, and the change of mixing speed, and the vacuum suction can be controlled.
Features:
Lifting,Mixing,Homogenizing,Dispersing,Heating,Cooling,Dosing,Vacuum,Pressure,Filter,Condensation,Distillation,Constant temperature control and so on.
Technical parameters:
Emulsifying pot | Design volume(L) | 500 |
| Capacity(L) | 400 |
| Scraper stirring power(kw) | 4 |
| Scraper stirring Speed(rpm) | 0-80 |
| Homogenizer power(kw) | 5.5 |
| Electrical heating power(kw) |
|
| Homogenizer speed(rpm) | 0-3500 |
Water pot | Design volume(L) | 340 |
| Capacity(L) | 270 |
| Stirring power(kw) | 1.1 |
| Stirring speed(rpm) | 960 |
| Electrical heating power(kw) |
|
Oil pot | Design volume(L) | 200 |
| Capacity(L) | 160 |
| Stirring power(kw) | 1.1 |
| Stirring speed(rpm) | 960 |
| Electrical heating power(kw) |
|
Dimension(L*W*H): | 1400*600*(1950-2500)mm | |
Wuxi Designer Machinery Co., Ltd is specialized in designing, developing and manufacturing different mixers for about 10 years. On the basis of rich experience in designing and manufacturing, Wuxi Designer increases technology and production capacity greatly with introduced European and North American technology. Up to now, we have developed various world-class machines which sell very well both in domestic and international markets. We have gained a high appreciation and good reputation from our customers all over the world.
We are making effort to be the world-class equipment manufacturer and hope all the solution we offered will satisfy every customer. Wuxi Designer is not only your best supplier, but also your forever partners and friends.We will not make any excuses for our mistakes and guarantee the quality of our products.
Wuxi Designer have been always maintained long-term scientific research cooperation relationship with numerous global scientific research institutes, academic organization and famous colleges & universities.Continuous technical exchanges and cooperation enable Wuxi Designer become a leading designer and manufacturer in daily chemical, food industry and pharmaceutical machinery industry all over the world. Wuxi Designer warmly welcome you to join us. It will be our honor to grow up with you together.
Our warranty:
Warranty time: 1year, from the date which the product is qualified commissioning. Any damage except the wrong operation during warranty period is repaired freely. But the travel and hotel expenses should be count on buyer.
Commissioning services: the product's installation and commissioning at the demand side, our engineers will not leave there until get your agreement.
Training services: our engineers will train your staff to operate it during the period of installation and commissioning, and they will not leave there until your staff can operate it properly and normally.
Maintenance services: any malfunction happened, once you contact us, we will reply you within 24 hours except the special reasons.
Lifelong services: we provide lifelong services for all the products we sold out,and supply the spare parts with discount price.
Certificate services: we can provide related certificates to customers freely according to the request of customers.
Inspection services: you can ask the third party inspection company or your inspector to inspect the products before shipment.
Contact Name: Gillian Zhao
Mob: 0086 15995283065
Trade manager: cn1512440246
Skype: masami8763
QQ: 3124047190
Wechat: 0086 15995283065
Add: No 183, Changba Road, Changdong Development Zone. Changan Community Huishan Area. Wuxi, 214177, Jiangsu China
If you have any query about our machines or need more detailed information, videos, operational manual, please contact us!