Product Details

Mixing Equipment for Mayonnaise/Salad Dressing Quality Choice

Condition New
Mixer Type Homogenizer
Product Type Other, mustard sauce
Application Liquid with Suspended Solids
Additional Capabilities Milling
Place of Origin Jiangsu, China
Brand Name JKE
Model Number SPS
Max. Loading Capacity 2800L
Voltage 110~480V
Power(W) 0.75KW~45KW
Dimension(L*W*H) 2850mm*2720mm*2750-3850mm
Certification CE
Warranty 18 months
After-sales Service Provided Engineers available to service machinery overseas

Product Features

Mixing Equipment for Mayonnaise/Salad Dressing

Product Description

SPS series Mayonnaise / Salad Dressing Batching System is a professional system for mayonnaise and the other oil / water phase emulsified ingredients, according to the production process of mayonnaise and the like, the stirring type of SPS series is more suitable for mixing products whose viscosity similar to mayonnaise. Emulsification is the core of the production of mayonnaise and SPS series, we adopt a production method based on the principle of on-line three-phase microemulsification, The oil / water phase is divided into small units, then met in the emulsifying function area, completed the complexation between emulsifier and oil / water emulsion. This design allows the designer to specify the partition of the functional area in the whole system, and better to adjust and optimize the whole manufacturing process. Such as in emulsion functional areas, SPS series strengthens emulsifying capacity, makes the oil phase to be emulsified into microscopic liquid drops and complexing with the aqueous phase and the emulsifier the first time so that getting a stable emulsion system of oil in water, thus solving problems like too wide oil droplet size distribution, poor stability of the product type, and vulnerable to the risk of oil spills etc., which easily cause by the macro emulsification method and mixing stirring modes that interfere with each other. In addition, SPS has the expanding ability of online continuous production.

Mixing Equipment for Mayonnaise/Salad DressingMixing Equipment for Mayonnaise/Salad Dressing

Working Process

1. Soluble (or miscible materials) solid and liquid in accelerated dissolution

2.Immiscible solid-liquid phase suspensions in superfine mixing dispersion

3. Immiscible liquid-liquid phase solution in inclusive micro-emulsion

4. High-viscosity material powder-liquid in overall-mixing and superfine dispersion

5.Nanomaterial aggregates in strong deploymerization and superfine dispersion 

Applied Examples:

Mixing Equipment for Mayonnaise/Salad Dressing

 Mixing Equipment for Mayonnaise/Salad Dressing

Technical parameters

1. Functions and Parameter of Main Tank

Function area for Mayonnaise premixed,mixing and storage.

Design volume: 350L

Structure: stirring blade with hole; side opening pot cover; equipped with multiple function interfaces: handspike, observation window, charging hole, vacuum port, vents, sight glass etc.; Main tank with cooling jacket.

Name

Model

Brand

 

Note

Batching tank and mixing system

SPS-100

 

Wuxi JKE

 

Agitator Motor and reducer

NMRV90-5.5

SHANGHAI QINGUXAN

Standard motor is SIEMENS-Beide, reducer can be designated brand.

Hydraulic system of opening cover

Hydraulic power

4kw

 

 

Handspike and observation window

DN250

 

Flip-type Handspike observation window with scraper

Charging hole

DN50

 
  

Mirror lamp hole

DN65

 
 

With mirror lamp

 

vacuum port

DN38

 
 

With vacuum line

 

vents

 

DN38

 
 

With respirators

 

Pressure gauge port

M14*1.5

 

Seismic vacuum gauge

 
 Discharge port DN63  

Circulation port

DN63

 
  

 

2. The parameters of emulsification function area

 

The function area of oil / water emulsion and material forming. Equipped with PLM type emulsion batching machine and accessories.

PLM-22 Emulsifying machine

22kw

Wuxi JKE

 

The aqueous phase feed ports

DN63

 

 

The oil phase feed ports

DN38

 
  
 Discharge port DN63  
 Mechanical Seal Cooling System  Wuxi JKE 
 Circulating pump4KW   

3. Vacuum functional area

 

 Mayonnaise gets better state from de-foaming

Vacuum pump

4KW

6

Water ring vacuum pump

 

4. Control system

PLC+ touch screen control system, interface operation, human-computer interaction

Touchscreen

10 inches

 

SIEMENS

 

PLC processor

S7-200

 

SIEMENS

 

Stirring converter

5.5kw

 

SIEMENS

 

Emulsion converter

22kw

 
SIEMENS  
 Electrical components 

Zheng Tai

 
 
 Cabinet Wuxi JKE  

  

System optional unit:

Optional unit description: Optional units are designed for the system to be able to produce quickly, their presence can greatly shorten the time of dosing, improve production efficiency (Quotation does not include the optional unit).

1,Premix tank for the aqueous material

The premix tank, also known as a hydrated tank, to blend and homogenize egg yolk or egg yolk powder, water, and some seasonings and other materials one step ahead in the production of mayonnaise. According to the needs of the technics, this part of the material can be premixed, sterilized etc. firstly.

2,Oil tank and conveying system

The presence of oil tanks and conveying system is designed for solving the problems during the process of hand oiling in larger-scale production system, such as great worker's labour intensity, unstable oil filling speed, low efficiency etc.. The system is equipped with oil tanks, transfer pump, flowmeter, pipeline and so on, it can readjust the speed of filling oil according to technics,requirements, so as to improve the quality of productsand ensure an efficient and sustainable emulsification.

3,Temporary storage tank

Temporary storage tank is also called the transit tank, it can adapt to the transport connection between production and filling system, thereby maximizing the efficiency of production needs.

After Sales Service

1. The above machine which we supply it to you, we can give you 12 month after sales warranty.

2. Maintenance services: any malfunction happened, once you enquiry us, we will reply you within 48 hours except the special reasons.

3. Any damage except the wrong operation during warranty period is repaired freely. We guarantee will send it to customer by DHL, Fedex, UPS etc. If we have parts in our warehouse ,we will send within 24 hours, if we don't have it in our warehouse, we will manufacture it with our fast time.

4. Lifelong services: we provide lifelong services for all the products we sold out, and supply the spare parts with discount price.

5. We can also send our engineer to you factory to install the equipment and train your staff if you need, but the Buyer should pay the round air ticket cost and arrange the hotel accommodation as well as the means for Seller’s engineer. Our engineers will train your staff to operate the machine during the period of installation and commissioning, and they will not leave from you side until your staff can operate it properly and normally. The customer need pay 80 USD/day for our engineer.

6. Certificate services: we can provide related certificates to customers freely according to the request of customers. Like Form A , Form E, Certificate of origin, CE, Free fumigation certificate etc.

7. Inspection services: you can ask the third part inspection company or your inspector to inspect the products before shipment. Also, we will send the detail information for the machine, it include manual, video, photos, Circuit diagram etc.

8. Shipment document service: We guarantee that after receiving all of shipment files, we will send it to customer within 24 hours by DHL, Fedex, UPS etc. For Bill of loading, customer can choose original or Telex release.

9.The customer can contact with seller by phone, e-mail, Skype etc, we promise will keep our mobile is open full days (24 hours) 

Why Choose us: 

Good Technical research and development capabilities

Mixing Equipment for Mayonnaise/Salad Dressing

  

Good Processing manufacturer capacity

Mixing Equipment for Mayonnaise/Salad Dressing

Mixing Equipment for Mayonnaise/Salad Dressing

 

 Good After-sales teams

Mixing Equipment for Mayonnaise/Salad Dressing

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