lab Toothpaste vacuum emulsifying mixer :
Formation
Vacuum emulsifying mixer series
The basic structure:
Vacuum homogeneous emulsifying machine is my company on the basis of the introduction of Germany advanced technology according to cosmetics, ointment, products manufacturing technology and design, the unit by the pretreatment of pot, vacuum emulsifying stirring pot, high shear emulsifying homogenizer, two-way scraping wall mixing system, vacuum system, hydraulic system and discharging system, electric control system, work platform and other parts.
Working principle:
Using high-speed emulsification machine head with slow mixing blade counter-rotating design, under the action of high-speed emulsification head, the center of the raw material will be attracted by emulsification head narrow clearance, at the same time be a powerful circulating flow inside the tank, mixing blade plus center and peripheral slow mixing box positive &negative effects, strong cutting force and impact force and dispersion effect, not only can achieve efficient mixing effect, make raw material sufficient crushing, mixing, emulsification and homogenization. Mixing box made of ptfe with pan wall between scraper, Angle can be adjusted with the rotation of the mixing box, scraping the attached on the inner wall of the pot, and at the bottom of the materials, without stirring blind Angle, at the same time, can avoid the pot wall material or overheating too cold, fast heat exchange effect and balance product temperature, shorten the manufacturing time. With the method of pumping air into vacuum state, prevent the product manufacturing process of mixed with air, effectively prevent the bubble of products, bacterial contamination, easy oxidation and appearance defects such as not smooth; Effective to increase the product stability and glossiness.
Emulsification machine advantages:
1. This unit adopt the upper coaxial three heavy agitator, use of high speed stirring function mix oil phase and water phase raw materials, the mixture after the native of highly efficient stirring, emulsion, homogeneous processing, raw materials can be fully combine, form good molecular structure, make the molecules to achieve the effect of uniform.
2. The machine unit with the cover on vacuum system and hydraulic system control lift, Jacket of pot body is, can carry out heating or cooling function.
3. Vacuum system not only can be used for raw material suction in emulsifying pot, but also can be used to remove bubbles, closer luster, make the product structure and achieve a long shelf life.
4. Our company has variety of emulsification device which adopts interchangeable type design, user emulsion type can be changed according to the product features, achieve multi-usage, cost savings, create the diversification of products in the most economical way.
5. The scraper device adopts polytetrafluoroethylene material or silica gel, can be scraped off the pot wall material, to achieve a more complete mixing effect. This device can remove the cleaning and assembly, simplify the cleaning and maintenance work.
6.Equipment is equipped with multiple safety device, such as vacuum safety device and jacket safty valve, overload protection, etc.
7. The parts contact with material is SUS316 material, sealed vacuum emulsifying stirring of the products is absolutely health and sterile products, the mechanical structure is satisfy and reach to the requirements of GMP (CIP/SIP).
8. Can design according to customer requirements, raw material metering, heating, dissolving, emulsifying, cooling, such as temperature control, mixing speed change and the vacuum desecration, using unmanned automatic operation. (PLC)
Using areas:
Cosmetics industry: facial cleanser, facial cream, lotion, gel, shower gel, toothpaste, shampoo, etc
Pharmaceutical: ointment, cream, antibiotic substances, injection
Food, mayonnaise, jam, margarine, health food, etc
Chemical industry: all kinds of chemical fiber
Coating: paint, resin coating
Other: paint, wax, shoe polish, detergent products
Process flow diagram:
The flow chart of Vacuum Emulsifying Mixer System:
ZT-2 Vacuum Emulsifying Mixer
Technial parameters:
Emulsifying pot | Design Volume(L) | 3 |
Capacity(L) | 2 | |
Scraper Stirring Power(kw) | 0.37 | |
Scraper Stirring Speed(rpm) | 0-86 | |
Homogenizer power(kw) | 1.1 | |
Electrical heating power(kw) | 2 | |
Homogenizer speed (rpm) | 3500 | |
Water pot | Design Volume(L) | 2.5 |
Capacity(L) | 1.6 | |
Stirring power(kw) | 0.025 | |
Stirring speed(rpm) | 1200 | |
Electrical heating power(kw) | 1 | |
Oil pot | Design Volume (L) | 2 |
Capacity (L) | 1.6 | |
Stirring power (kw) | 0.025 | |
Stirring speed (rpm) | 1200 | |
Electrical heating power (kw) | 1 | |
Size L*W*H mm | 800*550*1430 |
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ZT-5/10 Vacuum Emulsifying
Technial parameters:
Emulsifyingpot | Design Volume(L) | 6.5/12.5 |
Capacity(L) | 5/8 | |
Scraper Stirring Power(kw) | 0.55 | |
Scraper Stirring Speed(rpm) | 0-86 | |
Homogenizer power(kw) | 1.1/1.5 | |
Electrical heating power(kw) | 2 | |
Homogenizer speed (rpm) | 3500 | |
Vacuum pump powder kw | 0.18/0.37 | |
Lifting motor powder kw | 0.09/0.09 | |
Lifting way | Electrical lifting | |
Water pot | Design Volume(L) | 4/7.8 |
Capacity(L) | 3.5/7 | |
Stirring power(kw) | 0.025/0.09 | |
Stirring speed(rpm) | 1200 | |
Electrical heating power(kw) | 1 | |
Oil pot | Design Volume (L) | 4/7.8 |
Capacity (L) | 3.5/7 | |
Stirring power (kw) | 0.025/0.09 | |
Stirring speed (rpm) | 1200 | |
Electrical heating power (kw) | 1 | |
Size L*W*H mm | 800*550*1460/ 800*600*1560 mm |
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ZT-30/50 Vacuum Emulsifying Mixer
Technial parameters:
Emulsifyingpot | Design Volume(L) | 38/65 | |
Capacity(L) | 30/50 | ||
Scraper Stirring Power(kw) | 0.75 | ||
Scraper Stirring Speed(rpm) | 0-86 | ||
Homogenizer power(kw) | 1.5 | ||
Electrical heating power(kw) | 2/4 | ||
Homogenizer speed (rpm) | 2800 | ||
Vacuum pump powder kw | 0.37/0.37 | ||
Lifting motor powder kw | 0.37/0.37 | ||
Water pot
| Design Volume(L) | 30/50 | |
Capacity(L) | 25/40 | ||
Stirring power(kw) | 0.55 | ||
Stirring speed(rpm) | 1400 | ||
Electrical heating power(kw) | 2 | ||
Oil pot | Design Volume (L) | 20/30 | |
Capacity (L) | 15/25 | ||
Stirring power (kw) | 0.55 | ||
Stirring speed (rpm) | 1400 | ||
Electrical heating power (kw) | 2 | ||
size | Mian pot | 1400*600*1900~2400mm / 1450*600*1950~ 2500mm |
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Auxiliary | 900*560*1050mm / 950*550*1100 mm |
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